460-9351 Major Overhaul Foundational Kit for 3412 Generator Set Engines{1000} Caterpillar


460-9351 Major Overhaul Foundational Kit for 3412 Generator Set Engines{1000}

Usage:

3412 60M
Engine:
3412 (S/N: 60M1-UP)
3412C (S/N: 60M1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: For more information, visit us at: electricpowersupport.cat.com.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Engine Arrangements     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
3412     179-0769
179-0770
179-0771    
S/N:60M     SEBP3179     SENR7410    

Note: For ordering reference material, contact your local Cat dealer.

3412 460-9351 Major Overhaul Kit Consist

Table 2
460-9351 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
460-4768     Single Cylinder Head Gasket Kit     2    
421-8976     Oil Cooler and Lines Gasket Kit     1    
454-4763     Front Structure Gasket Kit     1    
460-5277     Central and Lower Structure Gasket Kit     1    
419-8267     Rear Structure Gasket Kit     1    
219-6544     After Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1L-8212     Gasket     1    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
1S-0004     O-Ring Seal     2    
2N-0931     Gasket     3    
2N-2766     Locknut     24    
2P-8643     Gasket     1    
3D-2824     O-Ring Seal     3    
3J-1907     O-Ring Seal     10    
3J-7354     O-Ring Seal     3    
4H-9541     Gasket     1    
4L-3862     Gasket     4    
4L-8337     O-Ring Seal     2    
4N-3858     Gasket     2    
4N-6658     Bushing     2    
5F-9144     O-Ring Seal     1    
5S-1188     O-Ring Seal     2    
6L-8562     Taperlock Stud     4    
6N-0977     Bushing     1    
7C-0307     Gasket     4    
7M-7273     Gasket     1    
9H-2282     Starting Motor Gasket     1    
9Y-2988     Breather As     2    
109-0075     O-Ring Seal     2    
109-0079     O-Ring Seal     2    
110-7752     O-Ring Seal     4    
110-7753     O-Ring Seal     2    
114-8718     O-Ring Seal     12    
131-7123     Bushing     1    
214-7568     O-Ring Seal     3    
248-5513     Temperature Regulator     2    
272-2583     O-Ring Seal     5    
305-6843     Guide Spring     24    

3412 Engine Gasket Kit Locations




Illustration 1g03708837

(1) Single Cylinder Head ( 460-4768 Gasket Kit )

(2) Front Structure ( 454-4763 Gasket Kit )

(3) Central and Lower Structure ( 460-5277 Gasket Kit )

(4) Oil Cooler and Lines ( 421-8976 Gasket Kit )

(5) Rear Structure ( 419-8267 Gasket Kit )

(6) Aftercooler and Lines Kit ( 219-6544 Gasket Kit )

Gasket Kit Consists

Single Cylinder Head (460-4768 Gasket Kit)

Table 3
460-4768 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
3K-0360     O-Ring Seal     1    
3S-9643     Lip Type Seal     2    
4N-1156     Regulator Cover Gasket     1    
4N-1684     Gasket     1    
4N-1918     Wound Gasket     1    
4N-7253     Chamber Gasket     6    
5P-5678     Seal     0007M    
5P-8119     O-Ring Seal     6    
5P-8356     O-Ring Seal     2    
6V-3831     O-Ring Seal     1    
7L-4774     O-Ring Seal     6    
8H-9204     Felt Washer     6    
8L-2779     O-Ring Seal     6    
109-0076     O-Ring Seal     4    
109-0078     O-Ring Seal     2    
129-9452     Exhaust Manifold Gasket     6    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
359-1439     Water Seal Assembly     24    

Refer to Illustration 1.

Oil Cooler and Lines (421-8976 Gasket Kit)

Table 4
421-8976 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
2P-3760     Gasket     1    
4N-0933     Gasket     1    
4N-1156     Gasket     2    
4N-1684     Gasket     1    
4N-1946     Gasket     1    
4N-2199     Gasket     2    
5F-0149     O-Ring Seal     2    
6N-0824     Gasket     1    
7C-0307     Gasket     3    
109-0072     O-Ring Seal     4    
109-0074     O-Ring Sea     1    
109-0076     O-Ring Seal     3    
109-0077     O-Ring Seal     2    
109-0078     O-Ring Seal     6    
343-8888     Gasket     1    

Refer to Illustration 1.

Front Structure (454-4763 Gasket Kit)

Table 5
454-4763 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
6N-2508     Gasket     1    
6V-4314     O-Ring Seal     1    
9X-7371     O-Ring Seal     1    
112-1579     O-Ring Seal     1    
112-1580     O-Ring Seal     1    
125-9794     O-Ring Seal     1    
142-5867     Crankshaft Seal     1    
166-9145     Cylinder Block Gasket     1    
193-9155     Gasket     1    
234-8937     Integral Seal     1    

Refer to Illustration 1.

Central and Lower Structure (460-5277 Gasket Kit)

Table 6
460-5277 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
2P-3760     Gasket     1    
2P-4305     Gasket     4    
4N-2630     Side Cover Gasket     4    
4N-4307     Gasket     1    
5P-8356     O-Ring Seal     4    
6V-5048     O-Ring Seal     1    
8C-3445     Dust Cap     1    
8J-4351     O-Ring Seal     1    
109-0076     O-Ring Seal     3    
109-0078     O-Ring Seal     1    
114-4427     O-Ring Seal     9    
118-5068     O-Ring Seal     1    
239-5572     Integral Seal     5    
343-8888     Gasket     1    
353-1648     Oil Pan Gasket     1    

Refer to Illustration 1.

Rear Structure (419-8267 Gasket Kit)

Table 7
419-8267 Gasket Kit (Rear Structure)    
Part Number     Gasket Kit     Qty    
2A-1162     Gasket     2    
2M-5446     Gasket     1    
4N-0933     Gasket     2    
9L-6924     Gasket     1    
9Y-6089     Gasket     1    
112-3540     O-Ring Seal     1    
125-9794     O-Ring Seal     2    
126-2702     Integral Seal     1    
142-5868     Crankshaft Seal     1    
161-7293     Cylinder Gasket     1    
198-6068     Integral Seal     1    

Refer to Illustration 1.

Aftercooler and Lines (219-6544 Gasket Kit)

Table 8
219-6544 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
3J-7354     O-Ring Seal     1    
4N-2564     Gasket     1    
4N-4307     Gasket     1    
4N-8628     Gasket     1    
7C-0307     Gasket     1    
109-0076     O-Ring Seal     6    
112-3258     O-Ring Seal     3    
112-3259     O-Ring Seal     2    
112-8186     O-Ring Seal     2    
118-7214     O-Ring Seal     1    
245-8342     Gasket     2    

Refer to Illustration 1.

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