460-9789 Major Overhaul Foundational Kit for 3412 Generator Set Engines{1000} Caterpillar


460-9789 Major Overhaul Foundational Kit for 3412 Generator Set Engines{1000}

Usage:

3412 38S
Electric Power Generation:
3412 GENSET (S/N: 4BZ1-UP)
Engine:
3412 (S/N: 38S1-UP; 81Z1-UP)
3412C (S/N: 9EP1-UP; LRY1-UP; 81Z1-UP)
Industrial Engine:
3412C IND (S/N: 38S1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: This kit does not contain rod bearings, main bearings, and thrust plates.

Note: For more information, visit us at: electricpowersupport.cat.com.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Engine Serial Number Prefix     Package Serial Number Prefix     Engine Arrangements     Parts Book Media     Disassembly and Assembly Media    
3412     S/N:3FZ     S/N:4BZ     148-3592
148-3593    
SEBP2785     RENR1389    
S/N:9EP 166-8583
166-8584
SEBP3105     RENR1389    
S/N:81Z S/N:81Z     7E-0147
7W-8652
7E-0148    
SEBP2576     SENR2565    
S/N:38S N/A     119-0529
4N-2246
4W-1756    
SEBP2746     SENR1084    

Note: For ordering reference material, contact your local Cat dealer.

3412 460-9789 Major Overhaul Kit Consist

Table 2
460-9789 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
460-0780     Single Cylinder Head Gasket Kit     2    
459-9781     Oil Cooler and Lines Gasket Kit     1    
449-9116     Front Structure Gasket Kit     1    
460-0714     Central and Lower Structure Gasket Kit     1    
460-0735     Rear Structure Gasket Kit     1    
460-2324     After Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
1S-0004     O-Ring Seal     2    
2N-2766     Locknut     32    
3D-2824     O-Ring Seal     2    
3J-1907     O-Ring Seal     2    
4F-7390     O-Ring Seal     1    
4N-0685     Bushing     5    
4N-1104     Gasket     1    
4N-1868     Gasket     1    
4N-1946     Gasket     1    
4N-6658     Bushing     2    
5F-9144     O-Ring Seal     1    
5P-7128     High Temperature Bolt     8    
6N-0977     Bushing     1    
7B-4910     Gasket     1    
7M-7273     Gasket     2    
8L-2786     O-Ring Seal     4    
8L-3873     Gasket     2    
9X-7378     O-Ring Seal     3    
9Y-2988     Breather As     2    
106-1792     Taperlock Stud     24    
112-3258     O-Ring Seal     1    
114-8718     O-Ring Seal     12    
131-7123     Bushing     1    
214-7566     O-Ring Seal     1    
214-7568     O-Ring Seal     11    
248-5513     Temperature Regulator     2    
272-2583     O-Ring Seal     5    
305-6843     Guide Spring     24    

3412 Engine Gasket Kit Locations




Illustration 1g03708837

(1) Single Cylinder Head ( 460-0780 Gasket Kit )

(2) Front Structure ( 449-9116 Gasket Kit )

(3) Central and Lower Structure ( 460-0714 Gasket Kit )

(4) Oil Cooler and Lines ( 459-9781 Gasket Kit )

(5) Rear Structure ( 460-0735 Gasket Kit )

(6) Aftercooler and Lines Kit ( 460-2324 Gasket Kit )

Gasket Kit Consists

Single Cylinder Head (460-0780 Gasket Kit)

Table 3
460-0780 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
3J-7354     O-Ring Seal     1    
3K-0360     O-Ring Seal     1    
3S-9643     Lip Type Seal     2    
4F-7390     O-Ring Seal     1    
4N-1156     Regulator Cover Gasket     1    
4N-7253     Chamber Gasket     6    
5P-5678     Seal     0007M    
5P-8119     O-Ring Seal     6    
5P-8356     O-Ring Seal     2    
6V-3831     O-Ring Seal     1    
7C-0307     Gasket     1    
7L-4774     O-Ring Seal     6    
8H-9204     Felt Washer     6    
8L-2779     O-Ring Seal     6    
109-0072     O-Ring Seal     2    
109-0073     O-Ring Seal     1    
112-3258     O-Ring Seal     3    
118-7214     O-Ring Seal     1    
129-9452     Exhaust Manifold Gasket     6    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
359-1439     Water Seal Assembly     24    

Refer to Illustration 1.

Oil Cooler and Lines (459-9781 Gasket Kit)

Table 4
459-9781 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
3P-0650     O-Ring Seal     3    
4N-0865     Gasket     1    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
5P-8068     O-Ring Seal     1    
6V-5048     O-Ring Seal     2    
7C-0307     Gasket     1    
8C-3445     Dust Cap     1    
109-0074     O-Ring Sea     1    
109-0077     O-Ring Seal     2    
112-3258     O-Ring Seal     1    
343-8888     Gasket     1    

Refer to Illustration 1.

Front Structure (449-9116 Gasket Kit)

Table 5
449-9116 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
4N-1946     Gasket     1    
6N-2508     Gasket     1    
6V-4314     O-Ring Seal     1    
7C-0307     Gasket     4    
9X-7371     O-Ring Seal     1    
109-0072     O-Ring Seal     2    
109-0073     O-Ring Seal     1    
109-0076     O-Ring Seal     1    
112-1579     O-Ring Seal     1    
112-1580     O-Ring Seal     1    
125-9794     O-Ring Seal     1    
142-5867     Crankshaft Seal     1    
166-9145     Cylinder Block Gasket     1    
193-9155     Gasket     1    
234-8937     Integral Seal     1    

Refer to Illustration 1.

Central and Lower Structure (460-0714 Gasket Kit)

Table 6
460-0714 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
4N-4307     Gasket     1    
6V-3830     O-Ring Seal     1    
6V-4589     O-Ring Seal     6    
8J-4351     O-Ring Seal     1    
8L-2786     O-Ring Seal     1    
061-9458     O-Ring Seal     1    
109-0072     O-Ring Seal     2    
109-0078     O-Ring Seal     1    
114-4427     O-Ring Seal     2    
118-5068     O-Ring Seal     1    
165-6170     Plug     3    
234-8937     Integral Seal     1    
239-5571     Integral Seal     1    
239-5572     Integral Seal     3    
343-8888     Gasket     1    
353-1648     Oil Pan Gasket     1    

Refer to Illustration 1.

Rear Structure (460-0735 Gasket Kit)

Table 7
460-0735 Gasket Kit (Rear Structure)    
Part Number     Gasket Kit     Qty    
2A-1162     Gasket     2    
4N-0933     Gasket     2    
9L-6924     Gasket     1    
9Y-6089     Gasket     2    
112-3540     O-Ring Seal     2    
125-9794     O-Ring Seal     2    
126-2702     Integral Seal     2    
142-5868     Crankshaft Seal     1    
161-7293     Cylinder Gasket     1    
198-6068     Integral Seal     2    
226-4753     Gasket     1    

Refer to Illustration 1.

Aftercooler and Lines 460-2324 Gasket Kit)

Table 8
460-2324 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
4N-1848     Gasket     1    
4N-2564     Gasket     1    
5P-5700     O-Ring Seal     8    
245-8342     Gasket     2    

Refer to Illustration 1.

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