G3306B Petroleum Generator Set Engines Caterpillar


System Configuration Parameters

Usage:

G3306B RJ2
System configuration parameters are configured to specify the emissions levels, the power rating, and the specific application. Default values for the parameters are programmed at the factory. Some parameters may be changed in order to equip the engine for a specific application. The system configuration parameters must be reprogrammed if the Electronic Control Module (ECM) is replaced without using the "Copy Configuration" tool that is in Caterpillar Electronic Technician (ET). If you update the flash file for the ECM, the configuration parameters are retained in the resident memory of the ECM. Certain configuration parameters are stamped into the engine information plate.

The configuration parameters in the following parameter groups may be changed using the Messenger display panel:

  • Timing Control

  • Air/Fuel Ratio Control (AFRC)

  • Speed Control

  • Start/Stop Control

Some parameters may be protected by security passwords. Factory passwords will require Cat ET in order to change these parameters. Refer to Testing and Adjusting, "Factory Passwords" for details.

Note: Factory passwords are only available to service technicians from an authorized Caterpillar Dealership. Customers of Caterpillar do not have access to the Caterpillar Factory Password System (FPS). If the parameters that are protected with factory passwords are changed without authorization from Caterpillar, the repair may not be covered under the Caterpillar warranty.

ECM Identification Parameters

Equipment ID

The customer can assign an Equipment ID to identify the engine application.

Engine Serial Number

The engine serial number is programmed into the ECM at the factory. The number is stamped on the engine information plate. If the ECM is replaced, the engine serial number must be programmed into the new ECM.

ECM Serial Number

The ECM serial number is programmed into the ECM at the factory.

Software Group Part Number

Part number of the flash file that is currently installed in the ECM.

Software Group Release Date

Release date of the flash file that is currently installed in the ECM.

Software Group Description

Description of the application for the flash file that is currently installed in the ECM.

Timing Control

The timing parameters allow the customer to program the ignition timing for the engine to meet the needs for specific applications and specific installations.

Note: The actual ignition timing at a given instance may vary from the desired timing value. This variance is due to variations in the engine speed, engine load, or detonation.

First Desired Timing

The First Desired Timing is determined with the methane number of the primary fuel that is used. Use the Engine Performance Sheet, "Fuel Usage Guide".

Note: Determine the desired timing by using the Caterpillar Software, LEKQ6378, "Methane Number Program" with the results that are from the fuel analysis. Use of only the data from the gas analysis can result in incorrect settings.

Desired Engine Timing Offset

The feature offsets the ignition timing in order to compensate for timing errors. These errors are due to resistances in the electrical circuitry and the stackup of mechanical tolerances.

This parameter provides a manual method that will allow additional timing adjustment to be performed after calibration of the speed/timing sensor. Perform a negative adjustment to this parameter in order to retard the engine timing. Perform a positive adjustment to this parameter in order to advance the engine timing. Only perform an adjustment to this parameter if engine operating indicators and measured data indicate that an adjustment is required.

Air/Fuel Ratio Control (AFRC)

Before the initial start-up, a current gas analysis is required. Periodic gas analyses are also recommended. Use the Caterpillar Software, LEKQ6378, "Methane Number Program" in order to calculate the parameters for AFRC for Caterpillar Gas Engines. The results are programmed into the ECM.

Note: Use the Caterpillar Software, LEKQ6378, "Methane Number Program". The improper programming of the air/fuel ratio control can result in damage to the engine.

The Caterpillar Software, LEKQ6378, "Methane Number Program" is also contained in Caterpillar Software, LERW4485, "GAS ENGINE RATING PRO - VERSION 3.03". This software also contains information that is related to engine performance.

Emissions Feedback Mode Configuration

The "Emissions Feedback Mode Configuration" parameter can be set to "Oxygen Feedback" or to "Feedback Disabled". This feature allows the feedback control to be disabled in order to troubleshoot the engine. For example, disable this feature in order to determine if the AFRC is the cause of a problem with instability of the engine.

If a problem with the oxygen sensor is suspected, set this parameter to "Feedback Disabled". This setting will place the engine control in open loop mode. Use the "Emissions Feedback Disable Fuel Actuator Position Command" parameter to adjust the air/fuel mixture for the engine. An emissions analyzer must be used in order to verify the emissions levels of the engine while the engine is operated in open loop mode.

Do not leave an engine that is operating in open loop mode unattended.

Aftertreatment #1 Outlet Oxygen Sensor Voltage Offset

Use the "Aftertreatment #1 Outlet Oxygen Sensor Voltage Offset" parameter to calibrate the control map for the oxygen sensor signal voltage while the engine is in "Oxygen Feedback" mode. Use an emissions analyzer in order to determine the emission levels of NOX that is in the exhaust. Increment the "After treatment #1 Outlet Oxygen Sensor Voltage Offset" parameter in order to increase the level NOX in the exhaust. Decrement the "After treatment #1 Outlet Oxygen Sensor Voltage Offset" parameter in order to decrease the level NOX in the exhaust.

Emissions Feedback Disable Fuel Actuator Position Command

Use this parameter to adjust the fuel valve position while the Emissions Feedback Mode Configuration is set to Feedback Disabled.

Speed Control

Low Idle Speed

Program this parameter to the desired low idle rpm.

Engine Acceleration Rate

This parameter controls the rate for engine response to a change in the desired engine speed. For example, the engine can be programmed to accelerate at a rate of 50 rpm per second when the "Idle/Rated" switch is turned to the "Rated" position.

This parameter is also used for the rate of deceleration.

Maximum Engine High Idle Speed

Program this parameter to the desired maximum high idle rpm.

The actual high idle speed is regulated by the desired speed input. The regulation is linear in proportion to the desired speed input. An input of 0 percent results in the minimum high idle rpm and an input of 100 percent results in the maximum high idle rpm.

Minimum Engine High Idle Speed

Program this parameter to the desired minimum high idle rpm.

The actual high idle speed is regulated by the desired speed input. The regulation is linear in proportion to the desired speed input. An input of 0 percent results in the minimum high idle rpm and an input of 100 percent results in the maximum high idle rpm.

The "Minimum High Idle Speed" parameter and the "Maximum High Idle Speed" parameter determine the slope of the desired speed input.

Governor (Proportional) Gain Percentage

This parameter is used in determining the rate of response to an engine load. Refer to Testing and Adjusting, "Engine Governing - Adjust" for the adjustment procedure.

Governor (Integral) Stability Percentage

The adjustment of "Governor Stability Factor" dampens the response of the actuator to changes in the load and speed. Increasing this value provides less damping. Decreasing the value provides more damping. To reduce the governor overshoot, decrease the value. To reduce governor undershoot, increase the value. Refer to Testing and Adjusting, "Engine Governing - Adjust" for the adjustment procedure.

Start/Stop Control

Engine State Control Input Configuration

Use this parameter in order to select the type of input signal that is used for the start/stop control.

Starting System #1 Type

This parameter defines the type of starting system that has been installed on the engine.

Crank Terminate RPM

The ECM disengages the starting motor when the engine speed exceeds the programmed "Crank Terminate RPM". The factory default may not be sufficient for all applications. Adjust this parameter according to the requirements of your application.

Engine Purge Cycle Time

This parameter defines the amount of time that the engine will crank prior to enabling the GSOV and ignition fuel during a single starting attempt. The "Engine Purge Cycle Time" parameter allows any unburned fuel to exit through the exhaust before the fuel and the ignition are enabled.

Cycle Crank Time

This parameter defines the maximum amount of time that the engine will remain in the engine start cycle. The "Cycle Crank Time" parameter equals a multiple of the sum of the following variables:

  • Engine Purge Cycle Time

  • Crank Duration

  • Engine rest period

If this parameter is defined with a number that is not a multiple of these variables, the remaining time will be discarded by the ECM. If the engine does not start within the defined cycle crank time, a 1664-31 Engine Automatic Start Failed engine event is generated.

The following example will provide a demonstration for calculating the settings for the starting parameters for this engine:

  • Engine Purge Cycle Time set to 10 seconds

  • Crank Duration set to 30 seconds

  • Time the engine will rest after a starting attempt is 30 seconds

The starter will crank through the engine purge for 10 seconds with the GSOV and the ignition system disabled. The ECM enables fuel and ignition to the engine and the engine cranks through a starting attempt for 30 seconds. The ECM severs the signals to the starter solenoid, GSOV, and ignition and allows the engine to rest for 30 seconds. To calculate the Cycle Crank Time, multiply the number of starting attempts by the total time for a single crank cycle. In this example, the total time for a single crank cycle is 70 seconds. If four crank cycles are to be attempted prior to terminating the start request, the Cycle Crank Time must be set to 280 seconds. If the engine does not start in this allotted time, a diagnostic code is generated.

Crank Duration

This parameter defines the amount of time that the starter is engaged, with the GSOV and ignition enabled, during a single engine starting attempt. This parameter also defines the amount of time that the engine will rest between starting attempts.

Driven Equipment Delay Time

The ECM accepts an input from the driven equipment that indicates when the equipment is ready for operation. When the input circuit is grounded, the driven equipment is ready. The ECM will not start the engine until this input is grounded.

The ECM can be programmed to wait for a certain period after receiving a start command before starting the engine. This delay allows the driven equipment to get ready for operation.

When the ECM receives a start command, the ECM will wait for the amount of time that is programmed into the "Driven Equipment Delay Time". If the "Driven Equipment Delay Time" elapses and the input circuit wiring is not grounded, an event code is activated. The engine will not start.

If the "Driven Equipment Delay Time" parameter is programmed to "0", the delay is disabled.

Engine Speed Drop Time

This parameter is activated when the ECM receives the signal for stopping the engine. This input ensures the shutdown in case the Gas Shutoff Valve (GSOV) fails to close.

After the cooldown period has elapsed, the ECM removes power from the GSOV. The fuel is shut off from the engine. The ignition continues until the engine speed drops below 40 rpm. If the engine rpm does not drop at least 100 rpm within the programmed drop time, the ECM terminates the ignition. The ECM issues an emergency stop.

Cooldown Duration

When the ECM receives a normal stop request, the engine will continue to run in the "Cooldown Mode" programmed cooldown period. The cooldown period is ignored or bypassed any time a request for an emergency stop is received by the ECM. If the "Cooldown Duration" parameter is programmed to zero, the engine will immediately shut down when the ECM receives a stop request.

Monitoring System Parameters

Service Mode Enable Code

This parameter allows the customer to change the security password for the Messenger display.

Service Console Installation Status

Set this parameter to "Installed" if the service console is installed on this engine. The service console is a customer option for this engine.

Parameter Table

Table 1 is a list of the parameters that can be configured for G3306B Engines. The parameters are programmed into the ECM via the Cat ET. The values of the parameters can be viewed on the "Configuration" screen of the service tool.

Table 1
System Configuration Parameters    
Parameter     Available Range or Options     Default     Required Password    
ECM Identification Parameters    
Equipment ID     17 alphanumeric characters     Blank     None    
Engine Serial Number     0XX00000 or XXX00000     Blank     None    
ECM Serial Number     Hardware Dependent     Blank     Read Only (1)    
Software Group Part Number     Software Dependent     Read Only (1)    
Software Group Release Date     Software Dependent     Read Only (1)    
Software Group Description     Software Dependent     Read Only (1)    
Timing Control    
First Desired Timing (G3306B TA Applications)     10° to 40°     35°     None    
First Desired Timing (G3306B NA AFRC Applications)     10° to 40°     30°     None    
First Desired Timing (G3306B NA Non-AFRC Applications)     10° to 40°     24°     None    
Desired Engine Timing Offset     -6° to 6°     0°     None    
Air/Fuel Ratio Control    
Emissions Feedback Mode Configuration
with AFRC    
Oxygen Feedback
Feedback Disabled    
Oxygen Feedback     None    
Aftertreatment #1 Outlet Oxygen Sensor Voltage Offset (volts)
All AFRC Applications    
−0.5 to 0.5     0     None    
Emissions Feedback Disable Fuel Actuator Position Command (percent)
All AFRC Applications    
0% to 100%     70%     None    
Speed Control    
Low Idle Speed (RPM)     800 to 1200     900     None    
Engine Acceleration Rate (rpm/sec)     1 to 500     50     None    
Maximum Engine High Idle Speed (RPM)     1450 to 1900     1800     None    
Minimum Engine High Idle Speed (RPM)
(G3300B TA Applications)    
1200 to 1400     1200     None    
Minimum Engine High Idle Speed (RPM)
(G3300B NA Applications)    
900 to 1400     1000     None    
Governor (Proportional) Gain Percentage     10% to 500%     100%     None    
Governor (Integral) Stability Percentage     10% to 500%     100%     None    
Start/Stop Control    
Engine State Control Input Configuration     Not Installed
CAN Input
Hardwired Input    
Hardwired Input     None    
Starting System #1 Type     Not Installed
Hydraulic
Electrical
Air    
Not Installed     None    
Crank Terminate RPM     100 to 500     250     None    
Crank Duration     1 to 60     30     None    
Engine Purge Cycle Time (seconds)     0 to 60     0     None    
Cycle Crank Time (seconds)     5 to 300     120     None    
Driven Equipment Delay Time (seconds)     0 to 600     0     None    
Engine Speed Drop Time (seconds)     0 to 120     30     None    
Cooldown Duration (minutes)     0 to 30     0     None    
Monitoring System Parameters    
Service Mode Enable Code     0000 to 9999     0000     None    
Service Console Installation Status     Installed
Not Installed    
Not Installed     None    
( 1 ) This parameter can be viewed only. No changes are allowed.

Parameter Worksheet

Record the following information before you change any programmable parameter.

Table 2
Parameter Worksheet    
Parameter     Parameter Setting    
ECM Identification Parameters    
Equipment ID        
Engine Serial Number        
ECM Serial Number        
Software Group Part Number        
Software Group Release Date        
Software Group Description        
Timing Control    
First Desired Timing        
Desired Engine Timing Offset        
Air/Fuel Ratio Control    
Emissions Feedback Mode Configuration        
Aftertreatment #1 Outlet Oxygen Sensor Voltage Offset        
Emissions Feedback Disable Fuel Actuator Position Command        
Speed Control    
Low Idle Speed        
Engine Acceleration Rate        
Maximum Engine High Idle Speed        
Minimum Engine High Idle Speed        
Governor (Proportional) Gain Percentage        
Governor (Integral) Stability Percentage        
Start/Stop Control    
Engine State Control Input Configuration        
Starting System #1 Type        
Crank Terminate RPM        
Engine Purge Cycle Time        
Cycle Crank Time        
Crank Duration        
Driven Equipment Delay Time        
Engine Speed Drop Time        
Cooldown Duration        
Monitoring System Parameters    
Service Mode Enable Code        
Service Console Installation Status        

Caterpillar Information System:

C15 and C18 Engines for China On-Highway Phase IV Soot Sensor - Test
C15 and C18 Engines for China On-Highway Phase IV Solenoid Valve - Test
C15 and C18 Engines for China On-Highway Phase IV Sensor Supply - Test
C15 and C18 Engines for China On-Highway Phase IV Sensor Signal (Analog, Passive) - Test
C15 and C18 Engines for China On-Highway Phase IV Coolant Level - Test
C15 and C18 Engines for China On-Highway Phase IV ARD Fuel Supply - Test
C15 and C18 Engines for China On-Highway Phase IV Exhaust Has Excessive Black Smoke
Retrofitting for the Dynamic Gas Blending Capability on Certain 3516B Engines{1000, 1250} Retrofitting for the Dynamic Gas Blending Capability on Certain 3516B Engines{1000, 1250}
2013/09/16 Procedure for Improving Antenna Communication on All Machines Equipped With Product Link {733B, 7606}
2013/09/06 The NOx Reduction System (NRS) Intake Pressure Sensor and Diesel Particulate Filter (DPF) Inlet Pressure Sensor Has Been Improved {108F, 108R, 1439}
CX31-P600 Petroleum Transmission Component Location
2013/09/16 Improved Engine Oil Plugs Are Used on Certain C11 and C13 Engines {1300, 1326}
G3306B Petroleum Generator Set Engines Engine Crankcase Pressure (Blowby) - Test
G3306B Petroleum Generator Set Engines Engine Valve Lash - Inspect/Adjust
G3306B Petroleum Generator Set Engines Water Pump - Test
C15 and C18 Engines for China On-Highway Phase IV Speed Control - Test
C15 and C18 Engines for China On-Highway Phase IV Speed/Timing - Test
G3306B Petroleum Generator Set Engines Cylinder Liner Projection - Inspect
C15 and C18 Engines for China On-Highway Phase IV Variable Valve Actuator - Test
C15 and C18 Engines for China On-Highway Phase IV Variable Valve Actuator Response - Test
440-1752 Top End Engine Overhaul Foundational Kit for 3512B Engines{1000} 440-1752 Top End Engine Overhaul Foundational Kit for 3512B Engines{1000}
C15 and C18 Engines for China On-Highway Phase IV Electronic Service Tool Does Not Communicate
Packaging Instructions for a Diesel Particulate Filter (DPF) Core Return for Certain Non-Road Applications{108F} Packaging Instructions for a Diesel Particulate Filter (DPF) Core Return for Certain Non-Road Applications{108F}
439-8576 Top End Engine Overhaul Foundational Kit for 3512C Engines{1000} 439-8576 Top End Engine Overhaul Foundational Kit for 3512C Engines{1000}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.