TA2 Technical Inspection for 3512C Dynamic Gas Blending Oil Well Service Engines {0372, 1000, 753T} Caterpillar


TA2 Technical Inspection for 3512C Dynamic Gas Blending Oil Well Service Engines {0372, 1000, 753T}

Usage:

TH48-E70 PLZ
Engine
3512C (S/N: WF31-UP; WF51-UP; R2A1-UP)
Petroleum Engine
3512C PETROLEUM (S/N: R1A1-UP; R1S1-UP)
Pumper
SPF343C (S/N: RTX1-UP)

Introduction

Inspections are the most basic form of condition monitoring. The inspections are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.

Creating an Electronic Copy

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Electrical System

Table 1
Status(1)  Description  Specification  Actual  Comments 
  Inspect Battery Cables  Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps to prevent stress on battery connections (terminals).     
  Battery Test  12.4 VDC or more    Refer to Special Instruction, SEHS7633, "Battery Test Procedure". 
  Charging System Test  18 VDC to 32 VDC    Refer to Special Instruction, REHS0354, "Charging System Troubleshooting" 
  Electric Starting System Test  12 to 16 V at −23° C (−10° F) to −7° C (19° F)     
14 to 18 V at −7° C (19° F) to 10° C (50° F)
16 to 24 V at 10° C (50° F) to 27° C (80° F)
(1) N = Normal, M = Monitor, A = Action

Engine

Cooling System

Table 2
Status(1)  Description  Specification  Actual  Comments 
  Radiator Pressure Relief (Radiator Cap)(2)     
  Freezing Point of Engine Coolant     
  Conditioner Test of Engine Coolant     
  Belt Tension    Refer to Operation and Maintenance Manual. 
  (ATAAC) Jacket Water Pump Inlet Temperature  86 to 92° C (186 to 197° F)     
  (SCAC) Jacket Water Pump Inlet Temperature  82 to 88° C (179 to 190° F)     
  Differential Temperature Between the Jacket Water Inlet and the Jacket Water Outlet.  −12 to -8° C (3 to 18° F)     
  Water Temperature to SCAC  47 to 53° C (116 to 127° F)     
(1) N = Normal, M = Monitor, A = Action
(2) Test for the pressure that is listed on the cap.

Fuel System

Table 3
Status(1)  Description  Specification  Actual  Comments 
  Diesel Fuel Pressure  345 to 696 kPa (50 to 101 psi)     
  Gas Fuel Pressure(2)  10.3 to 24.1 kPa (1.5 to 3.5 psig)     
(1) N = Normal, M = Monitor, A = Action
(2) Regulated gas pressure measured by the sensor on the engine.

Lubrication System

Table 4
Status(1)  Description  Specification  Actual  Comments 
  Engine Oil Pressure at Low Idle  241 to 600 kPa (23 to 87 psi)     
  Engine Oil Pressure  317 to 600 kPa (46 to 87 psi)     
(1) N = Normal, M = Monitor, A = Action

Basic Engine

Table 5
Status(1)  Description  Specification  Actual  Comments 
  Engine Speed at Low Idle  700 ± 10     
  Engine Speed at High Idle  1950 ± 10     
  Cylinder Cutout Test    Cat® Electronic Technician (Cat ET) 
(1) N = Normal, M = Monitor, A = Action

Air Inlet and Exhaust System

Table 6
Status(1)  Description  Specification  Actual  Comments 
  (ATAAC) Boost Pressure  156.2 to 211.3 CM_HG (61.5 to 83.2 IN_HG)     
  (SCAC) Boost Pressure  173.9 to 235.2 CM_HG (68.5 to 92.6 IN_HG)     
(1) N = Normal, M = Monitor, A = Action

S·O·S

Reference: Refer to Operation and Maintenance Manual, SEBU9096, "Maintenance Interval Schedule" for more detail on performing S·0·S samples.

Table 7
Status(1)  Description  Obtain  Comments 
  Engine Oil Sample     
  Engine Coolant Sample (Level II)     
(1) N = Normal, M = Monitor, A = Action

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