2013/10/31 Caterpillar


New Exhaust Components Are Used on Certain 3500B and 3500C Engines {1059}

Usage:

3512C E3W
Engine:
3508C (S/N: TTA1-UP; TTB1-UP)
3512B (S/N: S2J1-UP)
3512C (S/N: TTC1-UP; TTE1-UP; TTF1-UP; TTG1-UP; SLM1-UP; E3W1-UP; E3X1-UP)
3516C (S/N: TTD1-UP; TTH1-UP; TTJ1-UP; JTS1-UP)
Engine News, SEBD9872, 28 March 2013, "New Exhaust Components Are Used on Certain 3500B and 3500C Engines". The original article has been revised to update the effective serial numbers.

Description of Change: The exhaust system has been redesigned to incorporate bidirectional bellows and two full-marmon face gaskets on both ends of turbine inlet bellow

Adaptable To: The new components are a direct replacement for the existing turbine inlet components.

The new components are adaptable back to first production of the serial numbers listed above.

Table 1
New Part No.     Former Part No.    
415-5964 Exhaust Manifold     282-4152 Exhaust Manifold    
415-5962 Exhaust Manifold     282-4150 Exhaust Manifold    
415-5862 Exhaust Manifold     282-4154 Exhaust Manifold    
415-5861 Exhaust Manifold     282-4153 Exhaust Manifold    
415-5864 Exhaust Manifold     282-4156 Exhaust Manifold    
415-5863 Exhaust Manifold     282-4155 Exhaust Manifold    
384-0519 Band Clamp     243-2975 Clamp As    
374-8142 Band Clamp     239-6808 Clamp    
384-0515 Bellows As     302-6504 Bellows    
374-8135 Bellows As     307-5472 Bellows    
374-4581 Exhaust Gasket     -    
375-2758 Exhaust Gasket     -    



Illustration 1g03302540

(1) 415-5964 Exhaust Manifold

(2) 384-0519 Band Clamp

(3) 384-0515 Bellows As

(4) 415-5962 Exhaust Manifold




Illustration 2g03303277

(2) 384-0519 Band Clamp

(3) 384-0515 Bellows As

(5) 415-5862 Exhaust Manifold

(6) 415-5861 Exhaust Manifold




Illustration 3g03302776

Bellow and gasket assembly for the exhaust manifolds in Illustrations 1 and 2.

(2) 384-0519 Band Clamp

(3) 384-0515 Bellows As

(7) 374-4581 Exhaust Gasket




Illustration 4g03302838

(8) 415-5864 Exhaust Manifold

(9) 374-8142 Band Clamp

(10) 374-8135 Bellows As

(11) 415-5863 Exhaust Manifold




Illustration 5g03302858

Bellow and gasket assembly for the exhaust manifold in Illustration 4.

(9) 374-8142 Band Clamp

(10) 374-8135 Bellows As

(12) 375-2758 Exhaust Gasket

Note: Lubricate the threads and inner diameter of the band clamps with antiseize. Torque all band clamps to 17 ± 2 N·m (12.5 ± 1.5 lb ft).

Table 2
Effectivity    
S/N:TTA00276-UP    
S/N:TTB00558-UP    
S/N:S2J00791-UP    
S/N:E3W00355-UP    
S/N:E3X00279-UP    
S/N:SLM00522-UP    
S/N:TTC00613-UP    
S/N:TTE00211-UP    
S/N:TTF00568-UP    
S/N:TTG00341-UP    
S/N:JTS00444-UP    
S/N:TTD00415-UP    
S/N:TTH00775-UP    
S/N:TTJ00494-UP    

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