Fuel Filter Base - Remove and Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 185-3630 | Strap Wrench | 1 |
B | 207-1600(1) | Rubber Lubricant | - |
207-1601 | Rubber Lubricant | - | |
C | - | LOCTITE 263 | - |
- | LOCTITE 270(2) | - |
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(1) | For use in EAME |
(2) | Europe Only |
Start By:
- Remove the fuel temperature sensor.
- Remove the fuel pressure sensor.
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Personal injury or death can result from a fire. Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Clean up all leaked or spilled fuel. Do not smoke while working on the fuel system. Turn the disconnect switch OFF or disconnect the battery when changing fuel filters. |
- Turn the fuel supply to the OFF position.
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Illustration 1 g03056698 - Relive fuel pressure by opening relief valve (2).
- Disconnect hose assemblies (1) and the adapters. Disconnect hose (2).
- Use Tooling (A) to remove fuel filters (5).
- Remove fuel filter base (4).
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Illustration 2 g03057097 - Remove fuel priming pump (6) and discard the gasket. Use a new gasket for installation.
- Remove plugs (7) and pipe plugs (7).
- Remove valve assembly (9) and the adapter.
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Illustration 3 g03057139 - Remove plug assembly (10) and remove studs (11).
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Illustration 4 g03057179 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
Note: Illustration 4 shows lever (18) in the FLOW BOTH position.
Note: Note the indicator on lever (18) is aligned with the flat grooves on fuel filter valve (13).
- Remove spring pin (19).
- Remove lever (18), ball (15), and spring (12).
- Remove screws (17) and plate (12).
- Remove fuel filter valve (13) and discard O-ring seals (16).
- Install fuel filter base (4) in the reverse order of removal.
- Lubricate O-ring seals (16) and the bores with Tooling (B).
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Illustration 5 g03057396 - Note the indicator on lever (18) is aligned with the flat grooves on fuel filter valve (13). Reference Illustration 5.
- Apply Tooling (C)
7.6 mm (0.30 inch) from the tapered end of studs (11). - Apply Tooling (B) to plugs (7).
- Lubricate O-ring seals (16) and the bores with Tooling (B).
- Turn fuel filters (5) one full turn after the filter gaskets come in contact with the base.
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