G3500 Engines Caterpillar


Gear Group (Rear)

Usage:

G3516 4EK


Illustration 1g03019880
(1) Ring
(13) Plate


Illustration 2g03019882
Vertical line


Illustration 3g03019887


Illustration 4g03019888
Rear view of engine

Table 1
Specification for 112-5674 Rear Gear Gp 
Item  Qty  Part  Specification Description 
Before assembly, clean the taper of the camshaft and the tapered bore of the camshaft drive gear with lint free cloth saturated with cleaning solvent to remove excess oil. Clean with alcohol wipe. 
Refer to Disassembly and Assembly for the installation procedure for the left camshaft drive gear (2). 
Refer to Disassembly and Assembly for the installation procedure for the right camshaft drive gear (7). 
112-1554 Idler Gear As  Bore in the 125-9751 Bushing for the idler gear assembly is 81.060 ± 0.010 mm (3.1913 ± 0.0004 inch).
Installation depth of the 125-9751 Bushing is 1.00 ± 0.25 mm (0.039 ± 0.010 inch)
107-2477 Idler Gear As  Bore in the 4P-5438 Bushing for the cluster gear assembly is 75.060 ± 0.010 mm (2.9551 ± 0.0004 inch).
Installation depth of the 4P-5438 Bushing is 1.5 ± 0.5 mm (0.06 ± 0.02 inch)
8M-2530 Bolt  Torque to 140 ± 10 N·m (103 ± 7 lb ft)
4P-5437 Gear Shaft  Diameter of the gear shaft is 74.990 ± 0.010 mm (2.9524 ± 0.0004 inch)
112-1552 Idler Shaft  Diameter of the idler shaft is 81.000 ± 0.010 mm (3.1890 ± 0.0004 inch)
9X-8887 Bolt  Use the following procedure in order to tighten the bolt for the camshaft drive gears:
1. Tighten the bolt for the camshaft drive gear to 360 ± 40 N·m (266 ± 30 lb ft).
2. Mark a vertical line on the head of the bolt for the camshaft drive gear. Refer to Illustration 2.
3. Place a driver against the retaining plate of the camshaft drive gear. Strike the driver solidly with a hammer 3 to 4 times.
4. Again, tighten the bolt for the camshaft drive gear to 360 ± 40 N·m (266 ± 30 lb ft).
5. Repeat steps 3 and 4 until the mark on the bolt turns a minimum of 90 degrees. Refer to Illustration 3. 
10  1B-4367 Bolt  Torque to 240 ± 20 N·m (177 ± 15 lb ft)
11  8S-2331 Bolt  Torque to 240 ± 20 N·m (177 ± 15 lb ft)
14  101-1368 Thrust Washer  Thickness of new thrust washer is 1.90 ± 0.10 mm (0.075 ± 0.004 inch)
15  The mark on the cluster gear assembly (4) must be in alignment with the mark on the crankshaft gear (12). 
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