CG137-08 and CG137-12 Generator Sets Caterpillar


Flywheel Housing

Usage:

CG137-08 FPL


Illustration 1g06091021


Illustration 2g06091032
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Table 1
Specification for 381-9094 Flywheel Housing Gp and 353-9341 Flywheel Housing Gp 
Item  Qty  Part  Specification Description 
The front face of flywheel housing, both sides of flywheel housing and rear face of block must be free of oil, dirt, water, assembly compounds, and other contaminants during assembly. 
Immediately prior to assembling, apply a continuous bead of ultra black Loctite 598 to the area (5) and to the end of the gasket. Remove excess sealant from the flange with straight edge following housing assembly.
Again apply ultra black Loctite 598 to the area (6) and the T- joint immediately after installation of the pan gasket.
In both the instances, the sealant application should span the entire width of the T- joint to be sealed. 
0L-1351 Bolt  Apply blue Loctite 243 to the threads of the bolts. 
161-7293 Cylinder Gasket  After assembly, trim the gasket to flush with face of the flywheel housing (3). 
Use the following procedure to tighten the flywheel housing bolts: 
8 5L-4398 Bolt  1. Tighten bolt 1 through bolt 8 in the numerical sequence as shown in the Illustration 1 to 135 ± 14 N·m (100 ± 10 lb ft)
2 0S-1619 Bolt  2. Tighten bolt 9 through bolt 20 in the numerical sequence as shown in the Illustration 1 to 55 ± 7 N·m (41 ± 5 lb ft)
2 0T-0573 Bolt 
4 1C-2251 Bolt 
4 0L-1351 Bolt 
- 3. Again, tighten the bolt 1 through bolt 8 in the numerical sequence as shown in the Illustration 1 to 135 ± 14 N·m (100 ± 10 lb ft)
- 4. Again, tighten the bolt 9 through bolt 20 in the numerical sequence as shown in the Illustration 1 to 55 ± 7 N·m (41 ± 5 lb ft)
8T-6761 Pipe Plug  After assembly, the pipe plug must not protrude above the surface of the flywheel housing. 

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