Updating the Wiring Harness of the Engine Brake on Some C15 Engines{1290, 1408, 1900}
- Engine:
- C15 (S/N: SDP1-UP)
Introduction
Do not perform any procedure in this Special Instruction until you have read this information and you understand this information.
Required Parts
Show/hide table
Required Parts     | |||
Item     | Qty     | Part Number     | Part Name     |
1     | 3     | 235-1089     | Flange Nut     |
2     | 3     | 3S-2093     | Cable Strap     |
3     | 3     | 4P-7582     | Clip     |
4     | 1     | 352-2161     | Engine Harness As     |
Procedure to Update the Wiring Harness
Show/hide table
Code Chart     | ||
Code     | Code Description     | |
2950-5     | Engine Intake Valve actuator #1 : Current Below Normal     | |
2950-6     | Engine Intake Valve Acuator #1 : Current Above Normal     | |
2950-7     | Engine Intake Valve Acuator #1 : Not Responding Properly     | |
2951-5     | Engine Intake Valve Acuator #2 : Current Below Normal     | |
2951-6     | Engine Intake Valve Acuator #2 : Current Above Normal     | |
2951-7     | Engine Intake Valve Acuator #2 : Not Responding Properly     | |
2952-5     | Engine Intake Valve Acuator #3 : Current Below Normal     | |
2952-6     | Engine Intake Valve Acuator #3 : Current Above Normal     | |
2952-7     | Engine Intake Valve Acuator #3 : Not Responding Properly     | |
2953-5     | Engine Intake Valve Acuator #4 : Current Below Normal     | |
2953-6     | Engine Intake Valve Acuator #4 : Current Above Normal     | |
2953-7     | Engine Intake Valve Acuator #4 : Not Responding Properly     | |
2954-5     | Engine Intake Valve Acuator #5 : Current Below Normal     | |
2954-6     | Engine Intake Valve Acuator #5 : Current Above Normal     | |
2954-7     | Engine Intake Valve Acuator #5 : Not Responding Properly     | |
2955-5     | Engine Intake Valve Acuator #6 : Current Below Normal     | |
2955-6     | Engine Intake Valve Acuator #6 : Current Above Normal     | |
2955-7     | Engine Intake Valve Acuator #6 : Not Responding Properly     |
If the codes from Table 2 are displayed, then inspect the harness and follow the procedure below.
Show/hide table
Illustration 1 | g01999921 |
Show/hide table
Illustration 2 | g01999923 |
Show/hide table
Illustration 3 | g01999924 |
Show/hide table
Illustration 4 | g02000048 |
Refer to Illustration 1 through Illustration 4 for examples for the type of damages that may occur. If damage has occurred, then replace the harness and follow the procedure that is outlined below.
Follow the procedure below in order to keep the harness from rubbing other engine components.
- Identify the three studs (1) on IVA 4 and IVA 5 that are needed for this procedure.
Show/hide table
Illustration 5 | g02066913 |
- Place the 4P-7582 Clips on the studs with the angle in the clip pointing downward.
- Use 3S-2093 Cable Straps (3) to attach the main bundle of the harness 352-2161 Engine Harness As (4) to the clips. Place tie straps at the end of the clips that is farthest from the studs.
Note: Do not tighten the tie straps to the clips at this point.
Show/hide table
Illustration 6 | g01993175 |
- Tighten the 235-1089 Flange Nuts (5) to the studs.
- Tighten the straps to the clips.
Caterpillar Information System:
EMCP4.1/EMCP4.2 General Information
C7 and C9 On-Highway Engines Diesel Particulate Filter Collects Excessive Soot
3512E HD Petroleum Engine Product Description
Bench Test Procedure For A CX35 On-Highway Transmission and a CX35-P800 Petroleum Transmission {3030, 3073} Bench Test Procedure For A CX35 On-Highway Transmission and a CX35-P800 Petroleum Transmission {3030, 3073}
C27 and C32 Engines for Caterpillar Built Machines Engine Crankcase Pressure (Blowby) - Test
793F Off-Highway Truck Machine Systems Hoist Electronic Control - Remove and Install
C27 and C32 Engines for Caterpillar Built Machines Electronic Unit Injector - Adjust
C27 and C32 Engines for Caterpillar Built Machines Cooling System - Test
C13, C15, and C18 Tier 4 Interim Engines Ether Starting Aid - Test
Selecting Connectors and Preparing Cables for Wiring an Uninterruptible Power Supply{4480} Selecting Connectors and Preparing Cables for Wiring an Uninterruptible Power Supply{4480}
3516C Generator Sets Catalyst (DOC) - Replace
CEM Locomotive Aftertreatment Catalyst (DOC) - Clean/Inspect
C15 and C18 Petroleum Generator Sets Battery Disconnect Switch - If Equipped
G3500H 60Hz Generator Sets Fluid Recommendations
Idler Servicing Equipment, Tooling, Literature, and Training Review {0374, 0599, 4159, 4167, 7561} Idler Servicing Equipment, Tooling, Literature, and Training Review {0374, 0599, 4159, 4167, 7561}
Idler Service Evaluation Checklist {4159, 4167} Idler Service Evaluation Checklist {4159, 4167}
C18 Generator Sets Overspeed
3512C HD SR500 Generator Sets Manual Stop Procedure
3512B HD SR500 Generator Sets Generator Bearing Temperature - Test/Record
C13, C15, and C18 Tier 4 Interim Engines Solenoid Valve - Test
C13, C15, and C18 Tier 4 Final Engines Engine Oil Filter Base
C13 Industrial Engines Water Pump
C9.3 Tier 4 Final Engines Crankshaft Pulley
3412E and C30 Marine Engines Maintenance Interval Schedule - Standard