Maintenance Interval Schedule - Standard
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the installation of new components due to normal wear and aging. The performance of this product may be diminished if proper maintenance intervals and procedures are not followed. Components may experience accelerated wear if proper maintenance intervals and procedures are not followed.
Battery - Replace
Battery or Battery Cable - Disconnect
Engine Oil Level Gauge - Calibrate
Fuel System - Prime
Heat Exchanger - Inspect
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel System Water Separator - Drain
Transmission Oil Level - Check
Walk-Around Inspection
Every
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
PM Level 1 - Every
Alternator Belt - Inspect/Adjust/Replace
Auxiliary Water Pump (Rubber Impeller) - Inspect
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Hoses and Clamps - Inspect/Replace
PM Level 1 - Every
Alternator Belt - Inspect/Adjust/Replace
Auxiliary Water Pump (Rubber Impeller) - Inspect
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Hoses and Clamps - Inspect/Replace
PM Level 2 - Every
Heat Exchanger - Inspect
PM Level 2 - Every
Aftercooler Core - Clean/Test
Closed Crankcase Ventilation (CCV) Fumes Disposal Filter - Replace
Turbocharger - Inspect
PM Level 3 - Every
Cooling System Coolant (DEAC) - Change
PM Level 3 - Every
Alternator - Inspect
Auxiliary Water Pump (Bronze Impeller) - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Note: Use whichever of the following that occurs first to determine the maintenance intervals: fuel consumption , service hours, and calendar time. Before each consecutive interval is performed, all maintenance from the previous intervals must be performed.
Products that operate in severe operating conditions may require more frequent maintenance.
When Required
Aftercooler Core - Clean/TestBattery - Replace
Battery or Battery Cable - Disconnect
Engine Oil Level Gauge - Calibrate
Fuel System - Prime
Heat Exchanger - Inspect
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
Daily
Cooling System Coolant Level - CheckEngine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel System Water Separator - Drain
Transmission Oil Level - Check
Walk-Around Inspection
Every 3800 L (1000 US gal) of Fuel or 50 Service Hours
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
Every 250 Service Hours
Cooling System Coolant Sample (Level 1) - ObtainEvery 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - AddEvery Year
Cooling System Coolant Sample (Level 2) - ObtainInitial Oil Change
Engine Valve Lash - Inspect/AdjustPM Level 1 - Every 15 000 L (4000 US gal) of Fuel or 200 Service Hours (Shallow Sump)
Alternator Belt - Inspect/Adjust/Replace
Auxiliary Water Pump (Rubber Impeller) - Inspect
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Hoses and Clamps - Inspect/Replace
PM Level 1 - Every 30 000 L (8000 US gal) of Fuel or 400 Service Hours (Deep Sump)
Alternator Belt - Inspect/Adjust/Replace
Auxiliary Water Pump (Rubber Impeller) - Inspect
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Hoses and Clamps - Inspect/Replace
PM Level 2 - Every 76 000 L (20 000 US gal) of Fuel or 1000 Service Hours
Heat Exchanger - Inspect
PM Level 2 - Every 76 000 L (20 000 US gal) of Fuel or 1000 Service Hours (Engines Equipped with Crankcase Fumes Recirculation System)
Aftercooler Core - Clean/Test
Closed Crankcase Ventilation (CCV) Fumes Disposal Filter - Replace
Turbocharger - Inspect
PM Level 3 - Every 174 000 L (46 200 US gal) of Fuel or 3000 Service Hours or 2 Years
Cooling System Coolant (DEAC) - Change
PM Level 3 - Every 228 000 L (60 000 US gal) of Fuel or 3000 Service Hours
Alternator - Inspect
Auxiliary Water Pump (Bronze Impeller) - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - ChangeOverhaul
Overhaul ConsiderationsEvery 6 Years
Aftercooler Core - ReplaceCaterpillar Information System:
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