2009/12/09 Caterpillar


Fuel Injection Pump Gear on 3054C, C3.3, C6.6, C4.4 and C4.4 (Mech) Engines {1251, 1290}

Usage:

AP-800D A5P
Asphalt Compactor:
CB54 (S/N: JLM1-104,106-174)
CB64 (S/N: DJM1-122)
Asphalt Paver:
AP-650Series B (S/N: A7P1-234)
AP-650B (S/N: A7P1-234)
AP-800D (S/N: A5P1-240)
AP600D (S/N: TFM1-208,213-213; TFZ1-251)
AP655D (S/N: GNN1-223,225-225,228-231,234-234; MAN1-221,223-238,241-242; MAT1-207; GNZ1-325)
BG-225C (S/N: B6G1-101)
BG-230D (S/N: B4G1-1)
Backhoe Loader:
414E (S/N: ELB1-873; TMS1-155)
416D (S/N: B2D1-2701; BKG1-226,300-791,1300-2204,2500-2651; BGJ1-218,400-433,523-653,1050-1315; BFP1-617,1600-3489,5178-7496,8267-8644,9560-10061,12900-17198)
416E (S/N: SHA1-7176,7178-7190,72107-72107; BWC1-159,180-238; CBD1-5448)
420D (S/N: BKC1-402,502-509,920-922; BMC1-1,500-506,611-636,1060-1078; MBH1-366; BLN1-581,1400-2508,4544-6288,6966-7258,7966-8457,10300-13518,13521-13528,13538-13542,18780-18780; FDP1-943,1900-5105,7199-11351,12445-13395,14496-15834,18400-27266,90257-90257)
420E (S/N: PRA1-1289; PHC1-743; GAN1-134; HLS1-8370; KMW1-3299)
422E (S/N: HBE1-1406,1600-2951; DSK1-302,304-305,307-308,316-317,319-328,332-333,336-336,338-340,349-651; MAW1-1)
424D (S/N: RXA1-2672; CJZ1-292)
428D (S/N: BXC1-2370; MBM1-328; DSX1-655,657-997)
428E (S/N: DXC1-316,322-322,324-324,326-326,337-339,343-421,424-424,427-428,430-448,450-450,452-709,716-727; DPH1-152; SNL1-2073,2200-5515)
430D (S/N: BNK1-267,800-1493,2502-3204,3530-3677,4367-4519,5900-7307)
430E (S/N: SCD1-335; RLN1-376; DDT1-907; EAT1-1473)
432D (S/N: WEP1-1593,1596-1596,1598-1702,1704-1706,1709-1712,1714-1716,1718-2821; TDR1-406,410-663)
432E (S/N: JBA1-151; BXE1-1,260-2060,2200-4598; RXS1-196,198-199,202-524)
434E (S/N: SXB1-177,186-210,215-238,241-241,245-247,251-251; SEF1-1; FSH1-830,900-1625; SJL1-152)
442D (S/N: TBD1-351; SMJ1-586)
442E (S/N: EME1-1; PCR1-162,164-183; GKZ1-511,600-825)
444E (S/N: NBA1-151; HXB1-154,157-175; LBE1-498,600-805)
450E (S/N: EBL1-409,411-412)
Soil Compactor:
CP-533E (S/N: BZG1-712; ASM1-380; DAM1-1)
CP44 (S/N: MPC1-103)
CP54 (S/N: C5Y1-105)
CP56 (S/N: C5P1-498; FCP1-130,135-137)
CP64 (S/N: P7F1-105; C6P1-118)
CP74 (S/N: P8F1-105)
CP76 (S/N: C7L1-124; JCP1-125)
CS-533E (S/N: BZE1-1853; TBE1-225; DAK1-632; ASL1-1468,1470-1478,1480-1803,1812-2178,2181-2181,2184-2189,2192-2858,2860-3046,3048-3872; TJL1-340,352-370,379-379,382-395,401-420,429-432,434-434,438-441,444-463,466-482)
CS44 (S/N: M4C1-104; M4S1-101)
CS54 (S/N: C5R1-1,103-350; C5W1-1,102-322)
CS56 (S/N: C5S1-892; FCS1-418,420-432,434-434,438-438,441-446,448-448,463-463,470-494,497-500)
CS64 (S/N: C7F1-142; C6S1-123)
CS74 (S/N: C8F1-303,305-309,311-313,315-372,374-376; C8S1-123)
CS76 (S/N: JCS1-152; CYX1-289,291-296,299-299,304-326,329-329,332-332,335-335,343-346,348-351,354-354)
Pumper:
SPF343C (S/N: RTX1-298)
Excavator:
M313D (S/N: W3H1-861,863-866,868-925,927-929)
M315D (S/N: W5M1-338,340-792)
M316D (S/N: W6A1-563,567-1182)
M318D (S/N: W8P1-633,635-1211)
M318D MH (S/N: W8R1-341)
M322D (S/N: W2S1-438,440-448)
M322D MH (S/N: W2T1-445)
Integrated Toolcarrier:
IT14G (S/N: FWL1-442,444-784; KZN1-921)
IT38H (S/N: JNJ1-386)
Motor Grader:
120M (S/N: PJB1-41; NJD1-4; B9N1-269; B9W1-187; D9W1-142)
12M (S/N: B9F1-703; B9R1-158)
Paving Compactor:
CB-534D XW (S/N: EAA1-81,100-720; FEA1-215)
CB-534D (S/N: GCA1-149,298-319,321-386; C2B1-203,221-302)
CB-534D XW (S/N: C4B1-207,210-211)
CB-534D (S/N: FGH1-242,244-916; B5M1-161,163-164,10103-10104)
CB-534D XW (S/N: C8M1-108,110-159,164-277,279-302)
CB-564D (S/N: C6D1-242; D4M1-114,116-140,142-163,10102-10108)
CD54 (S/N: C3B1-205,208-209,468-468; J5R1-1,104-105,107-114)
CP-433E (S/N: ASN1-947; BTY1-321)
CS-433E (S/N: ASR1-1219,1221-1221)
PF-300C (S/N: PFB1-390)
PS-150C (S/N: FPS1-958)
PS-300C (S/N: PFS1-296)
PS-360C (S/N: PJF1-454,456-502)
Pipelayer:
PL61 (S/N: WGS1-179)
Track-Type Loader:
953D (S/N: LBP1-462,700-956)
963D (S/N: LCS1-474,700-1090)
Track-Type Tractor:
D3K LGP (S/N: JTD1-171,175-175)
D3K (S/N: FFF1-107,109-516,519-521,530-530,532-532,538-538,540-541,545-557)
D3K LGP (S/N: LLL1-113,115-403,405-453,455-532,534-571,573-617,620-623,625-629,631-631,633-634,638-639,642-642,647-647,650-650,653-653,659-673,675-676)
D4K XL (S/N: MMM1-467,471-471,474-491)
D4K LGP (S/N: RRR1-345,350-355,357-358,361-363)
D5K (S/N: JLF1-224,226-226)
D5K XL (S/N: WWW1-839,847-854,862-880)
D5K LGP (S/N: YYY1-796,806-807,813-816,833-838,841-841,844-866)
D6K LGP (S/N: DHA1-1101,1200-1225)
D6K (S/N: NCF1-54)
D6K XL (S/N: FBH1-1448,1500-1527)
D6N XL (S/N: DJA1-1202; JAH1-368; LJR1-112)
D6N LGP (S/N: GHS1-253; DJY1-1741)
Wheel Loader:
914G (S/N: PDF1-1400)
924H (S/N: HXC1-451,550-1392; JTM1-283,600-840,842-906,908-908; KLN1-509)
924HZ (S/N: WLB1-406; PED1-809; BEF1-343,345-390)
928H (S/N: RSB1-164)
928HZ (S/N: BYD1-449; CXK1-824)
930H (S/N: DHC1-409,600-1643; FTD1-248,650-1258)
938H (S/N: MCC1-178; MJC1-798; JKM1-884; LKM1-652,1000-1019)
Wheel Tractor-Scraper:
613G (S/N: ESB1-119,121-121; DBE1-106)

There have been a number of isolated instances of issues with the 230-8989 Fuel Pump Gear. Due to variation in the process of hardening the gear, the surface of the gear bore may act as a lubricant. This allows the gear to slip.

The manufacturing process has been improved in order to control the hardness in the gear bore.

Particular attention must be made to cleanliness of gear bore and shaft of the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump Gear - Remove" and Disassembly and Assembly, "Fuel Injection Pump Gear - Install" for the correct procedures.

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