Catalyst - Remove and Install - Diesel Oxidation Catalyst, Clean Emissions Module
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 352-5891 | Lifting Strap | 2 |
B | Loctite 771 | - |
- Loosen clamp assembly (1) and position clamp assembly (1) out of the way.
- Disconnect the cable assembly (not shown) from soot antennae (4).
- Disconnect tube assembly (5) and remove temperature sensor (6).
- Remove ball clamp (7). Attach Tooling (A) and a suitable lifting device to diesel oxidation catalyst (3). Disconnect clamp assembly (2) and remove the catalyst. The weight of catalyst (3) is approximately
21 kg (46 lb) . - Discard clamp assembly (1).
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Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool. |
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Wear goggles, gloves, protective clothing, and a National Institute for Occupational Safety and Health (NIOSH) approved P95 or N95 half-face respirator when handling a used Diesel Particulate Filter or Catalytic Converter Muffler. Failure to do so could result in personal injury. |
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Illustration 1 | g02303775 |
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Illustration 2 | g02303794 |
- Install catalyst (3) in reverse order.
- Install new clamp assembly (1). Apply Tooling (B) to the threads of clamp assembly (1). Tighten clamp assembly (1) to a torque of
50 ± 2.5 N·m (37 ± 2 lb ft) . Do not use power tools in order to tighten clamp assembly (1).Show/hide tableIllustration 3 g02303953 Show/hide tableIllustration 4 g02303939 - Verify that the cup of the ball joint (G) does not touch the radius of the ball (F). Position ball clamp (7) and hand tighten ball clamp (7). Ball Clamp (7) should be in the center of the joint. Dimension (C) and Dimension (D) should be equal within
2 mm (0.08 inch) . Repeat the measurements every 90° around ball clamp (7). If necessary, adjust ball clamp (7). Do not use power tools in order to torque clamp assembly (7). Torque ball clamp (7) to a torque of35 ± 2 N·m (26 ± 1 lb ft) .Show/hide tableIllustration 5 g02303555 Typical Example Note: Ensure that clamp assembly (2) is centered in the cradle pin joint. Align the clamp assembly uniformly over the diesel oxidation catalyst prior to the tightening of the clamp assembly.
- Apply Tooling (B) to the threads of clamp assembly (2) for a Distance (X). Distance (X) is
25 mm (1 inch) above the trunnion. Use hand tools in order to tighten clamp assembly (2). Tighten clamp assembly (2) to a torque of16.5 ± 1.5 N·m (146 ± 13 lb in) . - Apply Tooling (B) to temperature sensor (6). Tighten temperature sensor (6) to a torque of
45 ± 5 N·m (33 ± 4 lb ft) . - Connect the cable assembly (not shown) to soot antennae (4) and hand tighten the cable assembly.
- Install new clamp assembly (1). Apply Tooling (B) to the threads of clamp assembly (1). Tighten clamp assembly (1) to a torque of
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