2008/08/25 Caterpillar


A New Fuel Pressure Regulator Is Used {1252, 1254}

Usage:

3616 1PD
Engine:
3606 (S/N: 8RB656-657,659-660,724-725,728-731,764-767,809-810)
3608 (S/N: 6MC291-294,636-637,650,709,715,718,719)
3612 (S/N: 9RC256-257,259-260)
3616 (S/N: 1PD216,218)
Engine:
C280-6 (S/N: LDL1-UP)
C280-8 (S/N: PKA1-UP; NDT1-UP)
C280-12 (S/N: TSJ1-UP; RDW1-UP)
C280-16 (S/N: NKB1-UP; TDX1-UP)

Description of Change: A new fuel pressure regulator is being used in the fuel injection lines groups. The new regulator utilizes an adjustable fluted spool valve to regulate fuel pressure. The previous regulator utilizes a design that is a diaphragm. The new regulator has the following benefits:

  • Increased service life

  • Improved serviceability

Adaptable To: The old 235-3362 Valve As (Fuel) is cancelled. The new fuel pressure regulator is not available for parts service. Order the individual components. The new fuel pressure regulator includes the parts that are listed in Table 1.

For In-line engines, refer to the 246-3389 Fuel Injection Lines Gp and the 246-3390 Fuel Injection Lines Gp .

For vee engines, refer to the 246-3391 Fuel Injection Lines Gp and the 246-3392 Fuel Injection Lines Gp.

Table 1
Parts List for the New Fuel Pressure Regulator    
Item     Qty     Pt. No.     Description    
1     1     4W-8082
or
7C-5778    
Tube As  (1)
or
Tube As  (2)    
2     3     3V-3308     Hard Washer    
3     2     0L-1143     Bolt    
4     2     6V-1903     O-Ring Seal    
5     1     9K-1242
or
7J-7187    
Connector  (1)
or
Connector  (2)    
6     1     214-7568     O-Ring Seal    
7     1     9S-4191     O-Ring Plug    
8     1     7E-1704     Valve    
9     1     7W-7725     Valve Body    
10     1     330-9050     Spring    
11     1     5P-6416     Elbow    
12     1     331-3971     Spacer    
13     1     3P-1156     O-Ring Seal    
14     1     7W-7727     Retainer    
15     1     7W-7726     Plate    
16     2     5P-0537     Hard Washer    
17     2     4F-7957     Bolt    
18     1     4B-3611     Square Head Setscrew    
19     1     9S-8752     Full Nut    
( 1 ) In-line engine
( 2 ) Vee engine



Illustration 1g01594460

Right side view

In-line engine

(1) 4W-8082 Tube As

(2) 3V-3308 Hard Washer

(3) 0L-1143 Bolt




Illustration 2g01594463

Right side view

Vee engine

(1) 7C-5778 Tube As

(2) 3V-3308 Hard Washer

(3) 0L-1143 Bolt




Illustration 3g01594468

Detail A

(4) 6V-1903 O-Ring Seal

(5) 9K-1242 Connector

(6) 214-7568 O-Ring Seal

(7) 9S-4191 O-Ring Plug

(8) 7E-1704 Valve

(9) 7W-7725 Valve Body

(10) 330-9050 Spring

(11) 5P-6416 Elbow

(12) 331-3971 Spacer

(13) 3P-1156 O-Ring Seal

(14) 7W-7727 Retainer

(15) 7W-7726 Plate

(16) 5P-0537 Hard Washer

(17) 4F-7957 Bolt

(18) 4B-3611 Square Head Setscrew

(19) 9S-8752 Full Nut

(B) Height of the square head setscrew

(4) (6) (16) O-ring seal Lightly lubricate the bore for the O-ring seal and the O-ring seal with clean diesel fuel.

(5) Connector

Torque ... 105 ± 10 N·m (77 ± 7 lb ft)

(10) Spring

Length under test force ... 56 mm (2.2047 inch)
Test force ... 218.262 ± 17 N (49.0675 ± 3.8218 lb)
Free length after test ... 77 mm (3.0315 inch)
Outside diameter ... 56 mm (2.2047 inch)

(18) Square head setscrew Apply 1P-0808 Multipurpose Grease to the threads of the square head setscrew and to valve body (9) after retainer (14) and O-ring seal (13) are installed.

(B) Height of the square head setscrew

Adjust the height of the square head setscrew in order to provide the following fuel pressure at rated load and at rated speed:
Fuel pressure ... 820 ± 20 kPa (119 ± 3 psi)

Caterpillar Information System:

3508B, 3508C, 3512B, 3512C, 3516B and and 3516C Marine Engines Safety Messages
2015/04/03 Recommendations for Battery Charging for Genset Usage {1401, 1406}
G3412C, G3508, G3512 and G3516 Engines Status Control Module Sensor
3512C and 3516C Marine Auxiliary and Generator Set Engines Generator Isolating for Maintenance
2008/07/14 New Primary Fuel Filters are Available {1260, 1261}
C6.6 Marine Generator Set Coolant Temperature Is Too High - Raw Water Cooling System
2008/11/03 New AccuGrade® 450 MHz and 2400 MHz Radios Are Now Available {733T}
C6.6 Marine Generator Set Coolant Temperature Is Too High - Keel Cooling System
G3412C, G3508, G3512 and G3516 Engines Status Control Module Operation Sequence
2008/09/01 New Software Is Available {1901, 7620}
C13, C15, and C18 Tier 4 Final Engines Air Lines
C27 PET GEN SET Electric Power Generation and C27 KNOCKDOWN K Petroleum Power Train Package Generator Set Alignment - Check
Installation of the 276-7630 Turbocharger Shield Group {1073} Installation of the 276-7630 Turbocharger Shield Group {1073}
2008/07/01 New Hose and Clamps are Now Available on Clean Gas Induction (CGI) Coolers {1061, 1087, 108C, 1380}
325D and 329D Excavators and 325D Material Handler Machine System Specifications Pressure Reducing Valve (Boom Priority)
C12 Marine Engines Configuration Parameters
C27 and C32 Engines for Caterpillar Built Machines Housing (Rear)
C18 Generator Set Engine Air Cleaner Service Indicator - Inspect
G3412C, G3508, G3512 and G3516 Engines Status Control Module Alarm Modules
C6.6 Marine Generator Set Data Link Circuit - Test
C27 and C32 Generator Set Engines Flywheel Housing
2008/07/07 Fuel Transfer Pump {1251}
3508B, 3512B, 3516B, 3512C and and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets Product Lifting
G3520E Generator Set Engines Vibration Damper
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.