- Track-Type Tractor
- D11 (S/N: KSN1-UP; TKN1-UP)
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.
This Special Instruction provides the procedure and required parts for the field installation for the single shank Autolube and the multi shank Autolube for the D11.
Reference: Refer to Torque Specifications, SENR3130.
Safety Section
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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
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Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage. |
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When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage. |
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Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below. |
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Personal injury can result from improper handling of chemicals. Make sure you use all the necessary protective equipment required to do the job. Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used. Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals. |
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Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information. |
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Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed. |
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Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur. |
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Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads. |
Reference: Refer to Torque Specifications, SENR3130 for tightening procedures.
Required Parts
| Required Parts for the 484-5460 Lubrication Ar ( Single Shank) | ||
| Qty | Part Number | Part Name |
| 4 | Spacer | |
| 1 | Bracket As | |
| 2 | Bracket As | |
| 1 | Plate As | |
| 5 | Bolt As | |
| 4 | Bolt As | |
| 6 | Elbow | |
| 2 | Bolt As | |
| 3 | Clip | |
| 3 | Clip | |
| 6 | Clip | |
| 8 | Clip | |
| 1 | Clip | |
| 3 | Grommet | |
| 3 | Washer | |
| 4 | Hard Washer | |
| 8 | Bolt | |
| 2 | Bolt | |
| 2 | Bolt | |
| 3 | Bolt | |
| 8 | Hard Washer | |
| 10 | Clip | |
| 1 | Injector As | |
| Required Parts for the 484-5461 Automatic Lubrication Ar (Multi Shank) | ||
| Qty | Part Number | Part Name |
| 2 | Spacer | |
| 1 | Bracket As | |
| 1 | Plate As | |
| 5 | Bolt As | |
| 4 | Bolt As | |
| 6 | Elbow | |
| 2 | Bolt As | |
| 7 | Clip | |
| 7 | Clip | |
| 8 | Clip | |
| 1 | Clip | |
| 7 | Grommet | |
| 7 | Washer | |
| 4 | Hard Washer | |
| 2 | Bolt | |
| 7 | Bolt | |
| 2 | Clip | |
| 4 | Bolt | |
| 4 | Washer | |
| 1 | Injector As | |
| 1 | Injector As | |
Installation Procedure for the Single Shank Autolube
Installation of the Autofill Supply and Vent Line (Single Shank)
| Required Parts for Installing the Autofill Supply and Vent Line (Single Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 3 | Bolt As | |
| 2 | 1 | Bracket As | |
| 3 | 8 | Clip | |
| 4 | 2 | Bolt | |
| 5 | 2 | Hard Washer | |
| 6 | 2 | Spacer | |
- Install autofill shutoff supply (B) and vent line (C) using bracket assembly (2), 2 clips (3), and 2 bolt assemblies (1). Refer to Illustration 1.
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Illustration 2 g06330883 (B) Autofill Shutoff Supply
(C) Vent Line
(1)479-2171 Bolt As
(3)6D-3479 Clip
(4)8T-4182 Bolt
(5)8T-4121 Hard Washer
(6)133-6934 Spacer - Install autofill shutoff supply (B) and vent line (C) to the right-hand ripper lift cylinder and fast fill bracket using 2 spacers (6), 6 clips (3), bolt assembly (1), 2 bolts (4), and 2 washers (5). Refer to Illustration 2.
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| Illustration 1 | g06426589 |
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(B) Autofill Shutoff Supply
(C) Vent Line (1) (2) (3) | |
Installation of the Autofill Shutoff Valve (Single Shank)
| Required Parts for Installing the Autofill Shutoff Valve (Single Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 2 | Bolt As | |
- Install autofill shutoff valve assembly (A) onto the fast fuel bracket using 2 bolt assemblies (1). Refer to Illustration 3.
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| Illustration 3 | g06331351 |
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(A) Autofill Shutoff Valve Assembly
(1) | |
Installation of the Ripper Carriage Supply Line (Single Shank)
| Required Parts for Installing the Ripper Carriage Supply Line (Single Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Plate As | |
| 2 | 2 | Clip | |
| 3 | 2 | Clip | |
| 4 | 2 | Grommet | |
| 5 | 2 | Bolt | |
| 6 | 2 | Washer | |
| 7 | 1 | Clip | |
- Install ripper carriage supply line (D) to the left-hand ripper tilt cylinder using plate (1), 2 clips (2), 2 clips (3), 2 grommets (4), 2 bolts (5), 2 washers (6), and clip (7). Refer to Illustration 4
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| Illustration 4 | g06331387 |
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(D) (1) (2) (3) (4) (5) (6) (7) | |
Installation of the Injector Assembly for the Lubrication Lines onto the Carriage Assembly (Single Shank)
| Required Parts for Installing the Injector Assembly onto the Carriage Assembly (Single Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Lines Gp - Lubrication | |
| 2 | 2 | Bolt As | |
| 3 | 2 | Clip | |
| 4 | 2 | Clip | |
| 8 | 2 | Hard Washer | |
| 9 | 2 | Bolt | |
- Install injector assembly (1) onto the carriage assembly using 2 bolts (2), 2 clips (3). 2 clips (4), 2 washers (8), and 2 bolts (9). Refer to Illustration 5.
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| Illustration 5 | g06426617 |
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(1) (2) (3) (4) (8) (9) | |
Installation of the Upper Tilt Cylinder Hose (Single Shank)
| Required Parts for Installing the Upper Tilt Cylinder (Single Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 2 | Elbow | |
| 2 | 2 | Hose As | |
| 3 | 2 | Bolt As | |
| 4 | 2 | Clip | |
- Install elbow (1) into the tilt cylinder. Refer to Illustration 6.
- Connect upper tilt cylinder lube hose assembly (2) to elbow (1). Refer to Illustration 6.
- Secure hose assembly (2) to the ripper carriage using bolt (3) and clip (4). Refer to Illustration 6.
- Repeat this Step for a mirror image of the opposite side. Refer to Illustration 6.
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| Illustration 6 | g06335057 |
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(1) (2) (3) (4) | |
Installation of the Lower Lift Cylinder and Frame Pivot Lube Hose Assemblies (Single Shank)
| Required Parts for Installing the Lower Lift Cylinder and Frame Pivot Lube Hose Assemblies (Single Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 2 | Hose As | |
| 2 | 2 | Hose As | |
| 3 | 8 | Bolt | |
| 4 | 8 | Hard Washer | |
| 5 | 8 | Clip | |
| 6 | 4 | Elbow | |
| 7 | 2 | Bracket As | |
| 8 | 2 | Spacer | |
| 9 | 2 | Bolt | |
| 10 | 2 | Hard Washer | |
| 11 | 2 | Clip | |
- Install lower lift cylinder and frame pivot lube hose assemblies (1) and (2) to the ripper carriage using 2 bolts (3), 2 washers (4), and 2 clips (5). Refer to Illustration 7.
- Repeat Step 1 for a mirror image of the opposite side. Refer to Illustration 7.
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Illustration 8 g06336342 (1) 544-1113 Hose As
(2)535-6217 Hose As
(3)8T-4136 Bolt
(4)8T-4896 Hard Washer
(5)9X-8582 Clip
(6)4M-8973 Elbow - Install elbow (6) into the ripper. Install lower lift cylinder and frame pivot lube hose assemblies (1) and (2) to the ripper carriage using two bolts (3), 2 washers (4), and 2 clips (5). Install hose assembly (2) to elbow (6). Refer to Illustration 8.
- Repeat Step 3 for a mirror image of the opposite side. Refer to Illustration 8.
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Illustration 9 g06336396 (1) 544-1113 Hose As
(6)4M-8973 Elbow
(7)203-5443 Bracket As
(8)133-6934 Spacer
(9)8T-4185 Bolt
(10)8T-4121 Hard Washer
(11)5P-9085 Clip - Install elbow (6) into the ripper lift cylinder rod end. Connect hose assembly (1) to elbow (6) on the lower lift cylinder. Secure lower lift cylinder hose assembly (1) to the lower ripper using bracket assembly (7), spacer (8), bolt (9), washer (10), and clip (11). Refer to Illustration 9.
- repeat Step 5 for a mirror image of the opposite side. Refer to Illustration 9.
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| Illustration 7 | g06335100 |
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(1) (2) (3) (4) (5) | |
Installation of the Supply Hose (Single Shank)
| Required Parts for Installing the Supply Hose (Single Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Hose As | |
| 2 | 1 | Clip | |
| 3 | 1 | Clip | |
| 4 | 1 | Grommet | |
| 5 | 1 | Bolt | |
| 6 | 1 | Washer | |
- Remove plug (A) and cap (B) from the manifold. Install supply hose assembly (1) to the manifold. Secure hose assembly (1) to the manifold bracket using clip (2), clip (3), grommet (4), bolt (5), and washer (6).
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| Illustration 10 | g06336451 |
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(A) (B) (1) (2) (3) (4) (5) (6) | |
Installation Procedure for the Multi Shank Autolube
Installation of the Autofill Supply and Vent Line Multi Shank
| Required Parts for Installing the Autofill Supply and Vent Line Multi Shank | |||
| Item | Qty | Part Number | Part Name |
| 1 | 3 | Bolt As | |
| 2 | 1 | Bracket As | |
| 3 | 8 | Clip | |
| 4 | 2 | Bolt | |
| 5 | 2 | Hard Washer | |
| 6 | 2 | Spacer | |
- Install autofill shutoff supply (B) and vent line (C) using bracket assembly (2), 2 clips (3), and 2 bolt assemblies (1). Refer to Illustration 11.
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Illustration 12 g06336892 (B) Autofill Shutoff Supply
(C) Vent Line
(1)479-2171 Bolt As
(3)6D-3479 Clip
(4)8T-4182 Bolt
(5)8T-4121 Hard Washer
(6)133-6934 Spacer - Install autofill shutoff supply (B) and vent line (C) to the right-hand ripper lift cylinder and fast fill bracket using 2 spacers (6), 6 clips (3), bolt assembly (1), 2 bolts (4), and 2 washers (5). Refer to Illustration 12.
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| Illustration 11 | g06426638 |
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(B) Autofill Shutoff Supply
(C) Vent Line (1) (2) (3) | |
Installation of the Autofill Shutoff Valve (Multi Shank)
| Required Parts for Installing the Autofill Shutoff Valve (Multi Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 2 | Bolt As | |
- Install autofill shutoff valve assembly (A) onto the fast fuel bracket using 2 bolt assemblies (1). Refer to Illustration 13.
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| Illustration 13 | g06336895 |
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(A) Autofill Shutoff Valve Assembly
(1) | |
Installation of the Right-Hand Ripper Beam Injector Assembly and Supply Hoses (Multi Shank)
| Required Parts for Installing the Right-Hand Ripper Beam Injector Assembly and Supply Hoses (Multi Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Block Gp - lubrication (MS Ripper - RH) | |
| 2 | 2 | Bolt | |
| 3 | 2 | Washer | |
| 4 | 1 | Hose As | |
| 5 | 1 | Clip | |
| 6 | 1 | Clip | |
| 7 | 1 | Grommet | |
| 8 | 1 | Bolt | |
| 9 | 1 | Washer | |
- Remove plug assembly (A) and cap (B) from injector assembly (1) and discard. Refer to Illustration 14.
- Install injector assembly (1) onto the beam assembly using 2 bolts (2) and 2 washers (3). Refer to Illustration 14.
- Connect hose assembly (4) to injector assembly (1). Secure hose assembly (4) to the ripper beam using clip (5), clip (6), grommet (7), bolt (8), and washer (9). Refer to Illustration 14.
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| Illustration 14 | g06427106 |
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(A) (B) (1) (2) (3) (4) (5) (6) (7) (8) (9) | |
Installation of the Right-Hand Ripper Beam Supply Hose (Multi Shank)
| Required Parts for Installing the Right-Hand Ripper Beam Supply Hose (Multi Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Hose As | |
| 2 | 3 | Clip | |
| 3 | 3 | Clip | |
| 4 | 3 | Grommet | |
| 5 | 3 | Bolt | |
| 6 | 3 | Washer | |
| 7 | 1 | Plate As | |
- Connect right-hand ripper beam hose assembly (1) to the injector assembly. Refer to Illustration 15.
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Illustration 16 g06425816 (1) 544-4154 Hose As
(2)5P-7464 Clip
(3)5P-7465 Clip
(4)6V-1249 Grommet
(5)8T-4195 Bolt
(6)7X-7729 Washer
(7)276-0044 Plate As - Secure right-hand ripper beam hose assembly (1) to the right-hand ripper lift cylinder using plate assembly (7), 3 clips (2), 3 clips (3), 3 grommets (4), 3 bolts (5), and 3 washers (6). Refer to Illustration 16.
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| Illustration 15 | g06425089 |
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(1) | |
Installation of the Left-Hand Ripper Beam Injector Assembly and Supply Hoses (Multi Shank)
| Required Parts for Installation of the Left-Hand Ripper Beam Injector Assembly and Supply Hoses (Multi Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Block Gp - lubrication (MS Ripper - LH) | |
| 2 | 2 | Bolt | |
| 3 | 2 | Washer | |
| 4 | 1 | Hose As | |
| 5 | 1 | Clip | |
| 6 | 1 | Clip | |
| 7 | 1 | Grommet | |
| 8 | 1 | Bolt | |
| 9 | 1 | Washer | |
- Remove plug assembly (A) and cap (B) from injector assembly (1) and discard. Refer to Illustration 17.
- Install injector assembly (1) onto the left-hand beam assembly using 2 bolts (2) and 2 washers (3). Refer to Illustration 17.
- Connect hose assembly (AA) to injector assembly (1). Secure hose assembly (AA) to the ripper beam using clip (5), clip (6), grommet (7), bolt (8), and washer (9). Refer to Illustration 17.
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| Illustration 17 | g06426670 |
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(A) (B) (AA) (1) (2) (3) (5) (6) (7) (8) (9) | |
Installation of the Supply Hose for the Left-Hand Injector Assembly (Multi Shank)
| Required Parts for Installing the Supply Hose for the Left-Hand Injector Assembly (Multi Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Plate As | |
| 2 | 2 | Clip | |
| 3 | 2 | Clip | |
| 4 | 2 | Grommet | |
| 5 | 2 | Bolt | |
| 6 | 2 | Washer | |
| 7 | 1 | Clip | |
- Install supply hose (D) to the left-hand ripper tilt cylinder using plate (1), 2 clips (2), 2 clips (3), 2 grommets (4), 2 bolts (5), 2 washers (6), and clip (7). Refer to Illustration 18.
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| Illustration 18 | g06427135 |
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(D) (1) (2) (3) (4) (5) (6) (7) | |
Installation of the Upper Tilt Cylinder Lube Hose (Multi Shank)
| Required Parts for Installing the Upper Tilt Cylinder (Multi Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 2 | Elbow | |
| 2 | 2 | Hose As | |
- Install elbow (1) into the tilt cylinder. Refer to Illustration 19.
- Connect hose assembly (2) to elbow (1) and to the injector assembly. Refer to Illustration 19.
- Repeat Step 1 and Step 2 for a mirror image of the opposite side.
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| Illustration 19 | g06337620 |
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(1) (2) | |
Installation of the Lower Lift Cylinder and Frame Pivot Lube Hose Assemblies (Multi Shank)
| Required Parts for Installing the Lower Lift Cylinder and Frame Pivot Hose Assemblies (Multi Shank) | |||
| Item | Qty | Part Number | Part Name |
| 1 | 4 | Elbow | |
| 2 | 2 | Hose As | |
| 3 | 2 | Hose As | |
| 4 | 2 | Clip | |
| 5 | 2 | Bolt As | |
- Install 2 elbows (1) into the lower frame and ripper lift cylinder rod end. Refer to Illustration 20.
- Connect hose assembly (2) to elbow (1) in the lower frame. Refer to Illustration 20.
- Connect hose assembly (3) to elbow (1) in the ripper lift cylinder rod end. Refer to Illustration 20.
- Secure hose assembly (2) and hose assembly (3) using clip (4) and bolt (5) Refer to Illustration 20.
- Repeat Step 1 through Step 4 for a mirror image of the opposite side.
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| Illustration 20 | g06425941 |
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(1) (2) (3) (4) (5) | |
Purging Process for Bleeding the System of Air
After installation of the Autolube it is best to complete a manual lube cycle to ensure system functionality. Also, any air in the system will need to be bled.
- To allow any purging of air in the lines, remove supply hose/s (A) to the injector bank/s on the rear of the ripper.
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Illustration 23 g06427160 - Using Caterpillar Electronic Technician, enter the manual Autolube test section to perform manual command to pump. Refer to Illustration 23.
- The pump will activate for up to 25 minutes or until a pressure of
20684 kPa (3000 psi) is reached.Show/hide table
Illustration 24 g06427148 (B) Front Purge Port - Continue to pump until grease is coming out of the supply hoses. Repeat the purging process for the supply hose to purge port (B) on injectors on the top of the radiator guard.
- Reconnect the supply hose/s and rerun another manual grease cycle to ensure system functionality.
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| Illustration 21 | g06426745 |
| (A) Supply Hose | |
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| Illustration 22 | g06426770 |
| (A) Supply Hose | |
