C32 Marine Auxiliary Engine Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Aftercooler Core - Clean/Test
Aftercooler Core - Inspect
Battery - Replace
Battery or Battery Cable - Disconnect
Coolant - Change
Coolant Extender (ELC) - Add
Engine - Clean
Engine Oil and Filter - Change
Engine Oil Level Gauge - Calibrate
Engine Storage Procedure - Check
Fuel System - Prime
Heat Exchanger - Clean/Test
Heat Exchanger - Inspect
Maintenance Recommendations
Sea Water Strainer - Clean/Inspect

Daily

Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Walk-Around Inspection

Every 50 Service Hours or Weekly

Aftercooler Condensate Drain Valve - Inspect/Clean
Engine Cooling System Corrosion Protection System - Inspect
Sea Water Strainer - Clean/Inspect

Every 250 Service Hours

Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Diesel Exhaust Fluid System - Inspect
Engine Oil Sample - Obtain
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Coolant Sample (Level 2) - Obtain
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Filter Screen (Air) - Inspect/Clean
Filter Screen (DEF) - Inspect/Clean
Fuel Injector - Check

Every 500 Service Hours

Engine Crankcase Breather - Clean
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace

Initial 1000 Service Hours

Aftercooler Core - Inspect
Heat Exchanger - Inspect

Every 1000 Service Hours

Engine Air Cleaner Element (Single Element) - Inspect/Replace
Turbocharger - Inspect

Every 2000 Service Hours

Fumes Disposal Filter Element - Replace

Every Year

Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours

Coolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Speed/Timing Sensor - Clean/Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Fuel Injector - Check
Starting Motor - Inspect

Every 4500 Service Hours or Yearly

Alternator - Inspect
Diesel Exhaust Fluid Nozzle - Inspect/Clean
Filter Screen (Air) - Inspect/Clean
Filter Screen (DEF) - Inspect/Clean
Water Pump - Inspect

Every 170 400 L (45 000 US gal) of Fuel or 3000 Service Hours

Auxiliary Water Pump (Bronze Impeller) - Inspect/Replace
Auxiliary Water Pump (Rubber Impeller) - Inspect/Replace

Every 9000 Service Hours or 3 Years

Exhaust Inlet Nitrogen Oxide Sensor - Replace
Exhaust Outlet Nitrogen Oxide Sensor - Replace

Overhaul (Top End)

Aftercooler Core - Inspect
Diesel Exhaust Fluid Pump - Replace
Heat Exchanger - Inspect
Maintenance Recommendations
Oil Cooler Core - Check/Clean/Test

Overhaul

Catalyst (SCR) - Replace
Maintenance Recommendations