C7.1 Engines and Generator Sets Caterpillar


Diesel Particulate Filter Has High Inlet Pressure

Usage:

C7.1 770
Use this procedure if the following event code is active. Refer to Troubleshooting, "Event Codes" for information about event codes.

Note: Refer to Troubleshooting, "Service Tool Features" for information about service features.

Table 1
Diagnostic Trouble Codes 
J1939 Code  CDL Code  Code Description
(code descriptions may vary) 
Comments 
3609-15  E1156 (1)  High DPF #1 Intake Pressure  The code is logged. 

Table 2
Associated Diagnostic Trouble Codes 
J1939 Code  CDL Code 
3719-16  E995 (2) 
3719-0  E995 (3) 
3720-15  E997 (1) 
3720-16  E997 (2) 

Table 3
Troubleshooting Test Steps  Values  Results 

1. Check for Associated Diagnostic Trouble Codes

A. Establish communication between the electronic service tool and the engine Electronic Control Module (ECM).


B. Determine if any of the codes in Table 2 are present.
 

Associated Diagnostic Codes
 

Result: An associated diagnostic trouble code is not present.

Proceed to Test Step 2.

Result: An associated diagnostic trouble code is present.

Repair: Refer to Troubleshooting, "Event Codes" to troubleshoot the associated diagnostic code.

If the problem is not resolved, proceed to Test Step 2.
 

2. Ash Service Maintenance

A. Determine the most recent cleaning of the Diesel Particulate Filter (DPF).
 

Cleaning Interval
 
Result: The diesel particulate filter was cleaned within the last 5000 hours.

Proceed to Test Step 3.

Result: The diesel particulate filter was not cleaned within the last 5000 hours.

Proceed to Test Step 4.
 

3. Check for Contamination

A. Reset all active codes and clear all logged codes by using the electronic service tool.

B. Remove the DPF.

C. Check for contamination on the face of the DPF and the Diesel Oxidation Catalyst (DOC).
 

Contamination
 
Result: There is oil, fuel, or coolant on the DPF and/or the DOC.

Repair: Perform the following procedure:

1. Clean the DPF.

2. Cleaning the DPF is not an ash service cleaning. Do not reset the engine ash model. The ash cannot be removed from the DPF if soot is present.

3. Reconnect the DOC and the DPF.

4. Start the engine. Run the engine at 1400 RPM with no load. Run the engine for at least 15 minutes or run the engine until there is no more white smoke.

If the 3609-15 (E1156 (1)) diagnostic code remains active, replace the DPF. Return the unit to service.
 

4. Perform an Ash Service

A. Reset all active codes and clear all logged codes by using the electronic service tool.

B. Clean the DPF. Refer to Systems Operation and Testing and Adjusting, "Diesel Particulate Filter - Clean" for the correct procedure.

C. Perform an "ARD Ignition Test" in the electronic service tool. Check for the 3609-15 (E1156 (1)) diagnostic code.

The ARD Ignition Test cannot be performed if the DPF soot loading is above 80%. When the DPF soot loading is above 80%, the Manual DPF Regeneration must be performed using the electronic service tool.
 

Active Codes
 
Result: There are no active diagnostic codes.

Return the unit to service.

Result: The 3609-15 (E1156 (1)) diagnostic code is active.

Repair: Replace the DPF. Reset all active codes and clear all logged codes by cycling the keyswitch to the Off position. Perform an "ARD Ignition Test" to verify that the problem is resolved.

Return the unit to service.
 

Caterpillar Information System:

980L Tier 3 Wheel Loader Engine Supplement Belt Tensioner - Remove and Install
C7.1 Engines and Generator Sets Crankcase Breather Ejects Oil
C7.1 Engines and Generator Sets Diesel Particulate Filter Has High Ash Load
C7.1 Engines and Generator Sets Diesel Particulate Filter Collects Excessive Soot
980L Tier 3 Wheel Loader Machine System Steering Valve - Disassemble - HMU
C7.1 Engines and Generator Sets Cylinder Is Noisy
C7.1 Engines and Generator Sets Crankcase Fumes Disposal Tube Has Oil Draining
980L Tier 3 Wheel Loader Machine System Steering Valve - Remove and Install - HMU
C7.1 Engines and Generator Sets Cooling Fan Is Always ON
980L Tier 3 Wheel Loader Engine Supplement Batteries - Remove and Install
992K Wheel Loader Systems Transmission Hydraulic Control
C7.1 Engines and Generator Sets Coolant Temperature Is High
C7.1 Engines and Generator Sets Diesel Particulate Filter Has Low Inlet Pressure
C7.1 Engines and Generator Sets Diesel Particulate Filter Temperature Is High
953K Track-Type Loader Engine Supplement Nitrogen Oxide Sensor - Remove and Install
953K Track-Type Loader Machine Systems Bank Valve (Implement)
C7.1 Engines and Generator Sets Diesel Particulate Filter Temperature Is Low
953K Track-Type Loader Machine Systems Piston Pump (Implement)
950 GC Wheel Loader Power Train Electronic Control Module (Power Train)
Inspect Inventory Stock of C175 and 3500HD Connecting Rods for Contamination {1225} Inspect Inventory Stock of C175 and 3500HD Connecting Rods for Contamination {1225}
950 GC Wheel Loader Power Train Input Components
992K Wheel Loader Systems Transmission Oil Pump
992K Wheel Loader Systems Ride Control Accumulator - Uncharged
980M Tier 4 and 982M Tier 4 Wheel Loader Engine Supplement Radiator Core - Remove and Install
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.