C7.1 Engines and Generator Sets Caterpillar


Diesel Particulate Filter Has High Ash Load

Usage:

C7.1 770
This procedure covers the following diagnostic codes:

Table 1
Diagnostic Trouble Codes 
J1939 Code  CDL Code  Description  Comments 
3720-15  E997 (1)  High DPF #1 Ash Loading (1)  The diesel particulate filter has not been cleaned according to the maintenance interval schedule. 
3720-16  E997 (2)  High DPF #1 Ash Loading (2)  The diesel particulate filter has not been cleaned according to the maintenance interval schedule. Regenerations are occurring more frequently. 

Note: The procedures have been listed in order of probability. Complete the procedures in order.

Table 2
Troubleshooting Test Steps  Values  Results 

1. Determine the active code,

A. Establish communication between the electronic service tool and the Electronic Control Module (ECM).

B. Determine the code.
 

Active Code 

Result: A 3720–15 (E997 (1)) code is active.

Proceed to Test Step 2.

Result: A 3720–16 (E997 (2)) code is active.

Proceed to Test Step 3.
 

2. Determine the Most Recent Cleaning of the DPF.

A. Determine the last time the DPF was cleaned.
 

DPF Cleaning 

Result: The diesel particulate filter has not been cleaned according to the maintenance interval schedule. The maintenance interval schedule is listed in the Operations and Maintenance Manual.

Proceed to Test Step 3.

Result: The diesel particulate filter was cleaned according to the maintenance interval schedule. The diesel particulate filter was cleaned within the last 500 hours but the engine ash model was not reset. Reset the engine ash model. Refer to Troubleshooting, "Service Tool Features" for information on resetting the ash model.

Result: The DPF was cleaned according to the Maintenance Manual and more than 500 hours of engine operation has occurred. Also, the engine ash model was not reset.

Proceed to Test Step 3. 

3. Clean the DPF

A. Clean the DPF. Refer to Systems Operation and Testing and Adjusting, "Diesel Particulate Filter - Clean" for the correct procedure.

Note: After an ash service regeneration, there will be a delay in soot accumulation shown on the gauge.
 

DPF 

Result: The DPF was cleaned.

Verify that the fault is resolved.
 

Caterpillar Information System:

C7.1 Engines and Generator Sets Diesel Particulate Filter Collects Excessive Soot
980L Tier 3 Wheel Loader Machine System Steering Valve - Disassemble - HMU
C7.1 Engines and Generator Sets Cylinder Is Noisy
C7.1 Engines and Generator Sets Crankcase Fumes Disposal Tube Has Oil Draining
980L Tier 3 Wheel Loader Machine System Steering Valve - Remove and Install - HMU
C7.1 Engines and Generator Sets Cooling Fan Is Always ON
980L Tier 3 Wheel Loader Engine Supplement Batteries - Remove and Install
992K Wheel Loader Systems Transmission Hydraulic Control
C7.1 Engines and Generator Sets Coolant Temperature Is High
Improved Keypad Module Is Now Used for Certain Cat® Products {5357, 7000, 7220, 7490} Improved Keypad Module Is Now Used for Certain Cat® Products {5357, 7000, 7220, 7490}
Check the Exhaust Tubes on AD55B and AD60 Underground Articulated Trucks {1061} Check the Exhaust Tubes on AD55B and AD60 Underground Articulated Trucks {1061}
953K Track-Type Loader Machine Systems Hydraulic Tank and Filter
C7.1 Engines and Generator Sets Crankcase Breather Ejects Oil
980L Tier 3 Wheel Loader Engine Supplement Belt Tensioner - Remove and Install
C7.1 Engines and Generator Sets Diesel Particulate Filter Has High Inlet Pressure
C7.1 Engines and Generator Sets Diesel Particulate Filter Has Low Inlet Pressure
C7.1 Engines and Generator Sets Diesel Particulate Filter Temperature Is High
953K Track-Type Loader Engine Supplement Nitrogen Oxide Sensor - Remove and Install
953K Track-Type Loader Machine Systems Bank Valve (Implement)
C7.1 Engines and Generator Sets Diesel Particulate Filter Temperature Is Low
953K Track-Type Loader Machine Systems Piston Pump (Implement)
950 GC Wheel Loader Power Train Electronic Control Module (Power Train)
Inspect Inventory Stock of C175 and 3500HD Connecting Rods for Contamination {1225} Inspect Inventory Stock of C175 and 3500HD Connecting Rods for Contamination {1225}
950 GC Wheel Loader Power Train Input Components
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.