C7 and C9 Petroleum Engines Caterpillar


Alternator Problem - Charging Problem and/or Noisy Operation

Usage:

C7 C7P

------ WARNING! ------

The connection of any electrical equipment and the disconnection of any electrical equipment may cause an explosion hazard which may result in injury or death. Do not connect any electrical equipment or disconnect any electrical equipment in an explosive atmosphere.


Probable Causes

  • Alternator drive belts

  • Alternator drive pulley

  • Alternator bearings

  • Charging circuit

  • Regulator

  • Alternator

Recommended Actions

Alternator Drive Belts

  1. Inspect the condition of the alternator drive belts. If the alternator drive belts are worn or damaged, replace the belts. Refer to Disassembly and Assembly.

  2. Check the belt tension. Refer to the engine's Specifications manual.

  3. If the engine is equipped with an automatic belt tensioner, check the automatic belt tensioner. If necessary, replace the automatic belt tensioner.

    Note: Excessive belt tension can result in damage to the alternator.

Alternator Drive Pulley

Check the condition of the alternator drive pulley. Look for deep grooves that have been worn into the pulley by the belt. If there is excessive wear, replace the pulley. Check that the nut for the pulley has not become loose. If necessary, tighten the nut.

Note: Make sure that the alignment is correct.

Alternator Bearings

Check the alternator bearings for signs of wear. Repair the alternator or replace the alternator, as needed.

Charging Circuit

Inspect the battery cables, wiring, and connections in the charging circuit. Clean all connections and tighten all connections. Replace any faulty parts.

Alternator or Regulator

Verify that the alternator or the regulator is operating correctly. Refer to Special Instruction, REHS0354, "Charging System Troubleshooting" for the proper testing procedures. Repair the alternator or replace the alternator, as needed.

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