2011/10/03 Caterpillar


Improved Waste Handling Arrangement (If Equipped) is Now Available for Certain Track-Type Tractors {7000}

Usage:

D9T RJS
Track-Type Tractor:
D9T (S/N: RJS1-UP)

ReferenceDisassembly and Assembly, RENR7470, "D9T Track-Type Tractor Machine Systems", "Hydraulic System Pressure Release"

ReferenceDisassembly and Assembly, RENR7470, "D9T Track-Type Tractor Machine Systems", "Piston Motor (Hydraulic Fan - Remove"

ReferenceDisassembly and Assembly, RENR7470, "D9T Track-Type Tractor Machine Systems", "Piston Motor (Hydraulic Fan) - Install"

ReferenceDisassembly and Assembly, RENR7469, "D9T Track-Type TractorEngine Supplement", "Fan - Remove and Install"

ReferenceDisassembly and Assembly, RENR7470, "D9T Track-Type Tractor Machine Systems", "Bulldozer Lift Cylinder - Remove and Install"

The improved waste handling arrangement (if equipped) contains one new 365-5075 Seal Guard As. The new seal guard assembly prevents debris from wrapping around the shaft of the fan motor. The new seal guard assembly will improve the service life of the fan motor in the field.

The new 365-5075 Seal Guard As is now part of the 211-5088 Waste Handling Ar (if equipped). The new seal guard assembly is adaptable to machines RJS1-UP.

Use the following procedure to update the earlier machines with the new 365-5075 Seal Guard As.

Table 1
Needed Parts    
Item     Qty     Part Number     Description    
1     1     365-5075     Seal Guard As    
2     4     133-3260     Spacers    
3     4     8T-4195     Bolts    
4     8     8T-4121     Hard Washers    
5     4     264-3637     Bolts    
6     4     8T-0389     Locknuts    

  1. Release the hydraulic pressure in the machine. Refer to the above listed documents for the correct procedure for machine on which you are working.

  1. Apply vacuum pressure to the hydraulic tank. For the correcr procedure, refer to the first step in the removal procedure for the bulldozer lift cylinder in the above listed documents.

  1. Remove the retaining bolts from the grill doors. Open the grill doors. Save the retaining bolts.



    Illustration 1g02694082

  1. Remove the debris guards, and the p-clips from both sides of the fan support assembly (7). Save all of the parts.



    Illustration 2g02694096

  1. Use a suitable lifting device to support the fan spider. The approximate weight of the fan spider is 57 kg (126 lb). Remove the eight bolts (8) and eight washers that attach the fan spider to the fan adapter. Place the fan spider out of the way. Discard the hardware.


    NOTICE

    Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

    Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

    Dispose of all fluids according to local regulations and mandates.


  1. Remove the two hoses that are connected to the hydraulic fan piston motor. Cap the two hoses and the two connections on the hydraulic fan piston motor.



    Illustration 3g02694156

  1. Use a suitable lifting device to support the hydraulic fan piston motor, the fan adapter, and the fan support assembly. The weight of the parts is approximately 102 kg (225 lb). Remove the bolts and washers that attach the fan support assembly to the machine. Remove the parts from the machine. Save the bolts and washers.



    Illustration 4g02694216

  1. Remove bolt (9) and retainer (10) that attach the fan adapter (11) to the hydraulic fan piston motor. Save the bolt and retainer.

  1. Use a puller to remove fan adapter (11) from the hydraulic fan piston motor. Refer to the above listed removal process for the hydraulic fan piston motor for the required tooling.



    Illustration 5g02694236

  1. Slide seal guard assembly (1) onto the pump shaft and housing.



    Illustration 6g02694258

  1. Install the fan adapter (11) onto the pump shaft and seal guard assembly (1). Refer to Illustration 4. Use bolt (9) and retainer (10) that were saved in Step 8 to attach the adapter to the pump shaft.

  1. Use a suitable lifting device to install the hydraulic fan piston motor, the fan adapter, and the fan support assembly into the machine. The weight of the parts is approximately 102 kg (225 lb). Use the hardware saved in Step 7 to attach the parts to the machine



    Illustration 7g02694281

  1. Use a suitable lifting device to position the fan spider to the hydraulic fan piston motor. The approximate weight of the fan spider is 57 kg (126 lb). Use four bolts (3) and four hard washers (4) to attach the fan spider to the adapter. Install the bolts and hard washers in the positions shown in the illustration.



    Illustration 8g02694297

  1. Install four bolts (5) and four spacers (2) to the fan spider in the remaining four holes. Rotate the fan guard so the bolts align with the fan guard holes. Ensure that the bolts are tightened to the adapter.



    Illustration 9g02694299

  1. Install four hard washers (4) and four locknuts (6) to the four bolts (5) that extend through seal guard assembly (1). Hold the bolt head and torque the nuts to 55 ± 10 N·m (41 ± 7 lb ft).

  1. Install the debris guards and the p-clips that were removed in Step 4.

  1. Attach the hydraulic hoses to the hydraulic fan piston motor.

  1. Close the grill doors. Install the retaining bolts that were saved in Step 3.

  1. Remove the vacuum pressure from the hydraulic tank. For the correct procedure, refer to Step (13) in the installation process for the bulldozer lift cylinder in the above listed documents.

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