D11R and D11T Pinion and Bevel Gear History{3011, 3256} Caterpillar


D11R and D11T Pinion and Bevel Gear History{3011, 3256}

Usage:

D11R 7PZ
Track-Type Tractor:
D11R (S/N: AAF1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)
D11T (S/N: AMA1-UP; GEB1-UP; TPB1-UP; MDG1-UP; JEL1-UP; JNS1-UP)

Introduction

The problem that is identified in the technical information bulletin that follows does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.

Problem

Table 1 provides a summary of recent changes to the bevel gear set.

Table 1
Latest History for the 850 Horse Power D11 Track-Type Tractor Pinion and Bevel Gear Part Numbers
   
    Introduced     Pinion Gear     Bevel Gear     Gear Set     Description     Life     Reference Literature    
Generation 1         183-2257 Bevel Pinion     141-6346 Bevel Gear     None     Original gears     Acceptable standard tractor life, some life issues in Carrydozers        
Generation 2     August 2007     286-2188 Bevel Pinion     286-2189 Bevel Gear     None     Same geometry as Generation 1, added isotropic finish, increase bevel gear lube flow     Reduced life in all tractors, incorrect application of isotropic finish     Service Magazine, SEPD0911
Special Instruction, REHS3381, "Reworking D11R and D11R CD Bevel Gear Group for Improved Lube Flow"    
Generation 3     August 2009             348-7123 Bevel Gear Set     Matched gear set version of Generation 1     Expected to be as good or better than Generation 1        
Generation 4     October 2009             348-7123 Bevel Gear Set     Running change to slightly increase the case depth     Incremental improvement over Generation 3        
Generation 5     April 2010             348-8130 Bevel Gear Set     Tooth profile changed, not visibly noticeable, changed no load contact pattern     Expect good life in all applications, some premature failures in extreme applications     Service Magazine, SEPD1129    
Generation 6     August 2011             348-7123 Bevel Gear Set     Same as Generation 4     Same as Generation 4        
Generation 7     September 2012             368-6962 Bevel Gear Set     Same as Generation 6 with the addition of special heat treat process, changed no load contact pattern         Service Magazine, SEPD1509    

Solution

If a bevel gear or pinion failure occurs, be sure to verify the part number that is stamped on the failed part before reporting in SIMS.

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