Installation of Cat® Detect Object Detection System for the 980H and 980K Wheel Loaders {1408, 7348} Caterpillar

Wheel Loader

980H (S/N: P8B1-UP; MHG1-UP; A8J1-UP; KZL1-UP; JMS1-UP)

980K (S/N: W7K1-UP; GTZ1-UP)

Introduction

The information that is contained in this Special Instruction guides the user in the installation of the object detection system.

Do not perform any of the procedures until you have read the information in this publication.

Important Safety Information

Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.

Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used.

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Improper operation of an access platform could result in injury or death. Operators must carry out their duties properly and follow all instructions and guidelines given for the machine and access platform.

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Be sure all personnel are clear of the equipment while the equipment is being lowered. Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.

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Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Required Parts

Table 1

Required Parts
Quantity	Part Number	Description
1	462-5010	Monitor Kit
1	450-5318	Display Mounting Kit
1	451-2594	Display Mounting Kit
1	462-2932	Object Detector Gp
1	489-6034	Object Detection Box and Mounting Gp

Contents of the 462-5010 Monitor Kit

Table 2

Contents of the 462-5010 Monitor Kit
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	517-1039	Monitor Software Gp

Contents of the 450-5318 Display Mounting Kit

Table 3

Contents of the 450-5318 Display Mounting Kit
Quantity	Part Number	Description
2	7K-1181	Cable Straps
1	370-9198	Bracket As
1	396-4847	Bracket
4	114-6658	Washers
4	6V-5683	Bolts
2	8T-4121	Hard Washers
2	9X-2041	Screws
2	9X-2045	Screws
29 cm (11.42 inch)	7X-7877	Edge Strips

Contents of the 451-2594 Display Mounting Kit

Table 4

Contents of the 451-2594 Display Mounting Kit
Quantity	Part Number	Description
2	7K-1181	Cable Straps
1	361-2258	Plate
1	398-1744	Bracket As
4	114-6658	Washers
2	132-5789	Clips
4	6V-5683	Bolts
2	8T-4121	Hard Washers
2	8T-4136	Bolts
4	9X-2045	Screws

Contents of the 462-2932 Object Detector Gp

Table 5

Contents of the 462-2932 Object Detector Gp
Quantity	Part Number	Description
1	382-1563	Object Detection Wiring Gp
1	433-0585	Object Detector Gp
1	476-8709	Camera Wiring Gp

Contents of the 382-1563 Object Detection Wiring Gp

Table 6

Contents of the 382-1563 Object Detection Wiring Gp
Quantity	Part Number	Description
21	7K-1181	Cable Straps
1	258-7484	Bracket As
1	261-3223	Communication Cable As
1	283-0658	Cable As
1	363-8827	Cab Harness As
1	445-8777	Wiring Harness
3	033-8248	Clips
1	132-5789	Clip
2	193-3973	Cable Straps
2	204-8000	Cable Tie Mountings
2	4B-4863	Washers
3	4P-7581	Clips
1	6T-3644	Circuit Breaker As
4	6V-4248	Bolts
4	6V-9189	Locknuts
2	7U-4892	Screws
4	7X-7729	Washers
4	8C-8778	Weld Studs
4	8T-4224	Hard Washers
93 cm (36.61 inch)	5I-4200	Guard

Contents of the 433-0585 Object Detector Gp

Table 7

Contents of the 433-0585 Object Detector Gp
Quantity	Part Number	Description
1	345-7489	Monitor Harness As
1	422-6310	Monitor Software Gp

Contents of the 476-8709 Camera Wiring Gp

Table 8

Contents of the 476-8709 Camera Wiring Gp
Quantity	Part Number	Description
1	251-8248	Communication Cable As
1	333-8153	Connection Assembly
1	336-6684	Camera Gp
1	340-7161	Power Converter
1	448-6963	Cable As
2	8T-4180	Screws

Prepare the Machine

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Do not attempt to disassemble or assemble this machine until you read and understand the disassembly and assembly instructions. Improper disassembly and assembly procedures could result in injury or death.

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Sudden movement or accidental starting of the machine can cause personal injury or death to persons on or near the machine. To prevent personal injury or death, perform the following: Park the machine on a smooth level surface. Lower the blade and or attachments to the ground. Stop the engine and engage the parking brake. Block the wheels and install the steering frame lock. Turn the battery disconnect switch to the OFF position and remove the key. Place a Special Instruction, SEHS7332, "Do Not Operate" tag at the battery disconnect switch location to inform personnel that the machine is being worked on.

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Before service work is begun, park the machine on a hard level surface. Block the wheels of the machine so unexpected movement will not occur. Unexpected movement of the machine can cause personal injury or death.

Note: Some components are not shown in the Illustrations below for clarity.

1. Install the frame lock link into the LOCKED position.

2. Secure the frame lock link in the LOCKED position with the locking pin.

3. Set the parking brake.

4. Turn the start switch and the disconnect switch to the OFF position.

5. Remove the covers in the rear of the cab.

6. Remove the cover from the middle right-hand column or B-pillar support of the cab.

7. Remove the headliner from the cab.

Component Assembly

Camera Assembly

Illustration 1	g02174089
(1) Camera shell (2) Bolts (3) Camera (4) Bolts (5) Nuts (6) Nuts

Assemble the 336-6684 Camera Gpwith the parts that are supplied with the camera. Refer to Illustration 1 for part placement. Plug the 319-6827 Sensor Harness As in to the camera.

Note: Do not tighten the nuts (6). The nuts will be used to secure the camera to the 258-7484 Bracket As in the "Camera Mounting" section.

Installation Procedure

Prepare the Back of the Cab

Prepare the Back of the 980H Cab

1. Remove the seat.

2. Remove the rear tray and both rear covers to gain access to the back wall of the cab.
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   Illustration 2	g02442477
   (A) Reference line for the top of the 246-5459 Plate (B) Reference line (C) Reference line (D) Edge of the 246-5459 Plate (E) Represents the location for the center of the hole that will be drilled

3. Use the reference lines in Illustration 2 and the measurements in table 9 to find the center of the hole that will be drilled in the back of the cab. The center of the hole (E) is marked in Illustration 2.
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   Table 9

   Points	Dimension
   A - B	70 mm (2.75 inch)
   C - D	30 mm (1.18 inch)

4. Drill a 38.5 mm (1.51 inch) hole (E) as indicated in Illustration 2.

   Note: Ensure that the wiring harnesses and components located behind the plate will not be damaged when the hole is drilled.

5. Remove the WAVS connector located in the 246-5459 Plate on the back of the cab. In the same location, install the 333-8153 Electronic Connector Gp.

   Note: The 333-8153 Electronic Connector Gp includes mounting hardware.

Prepare the Back of the 980K Cab

1. Remove the seat.

2. Remove the rear tray and both rear covers to gain access to the back wall of the cab.
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   Illustration 3	g03489597
   (A) Reference line for the top of the 283-3300 Plate (B) Reference line (C) Reference line (D) Edge of the 283-3300 Plate (E) Represents the location of the hole that will be drilled

3. Use the reference lines in Illustration 3 and the measurements in Table 10 to locate the hole that will be drilled in the back of the cab. The hole (E) is marked in Illustration 3.
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   Table 10

   Points	Dimension
   A - B	29.84 mm (1.17inch)
   C - D	. 156.51 mm (6.16 inch)
   E	36.63 ± 0.25 mm (1.44 ± 0.01 inch)

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   Illustration 4	g03485716

4. Drill a 36.63 ± 0.25 mm (1.44 ± 0.01 inch) hole (E) in the right rear of the cab. Refer to Illustration 4.

   Note: Ensure that the wiring harnesses and components located inside the cab will not be damaged when the hole is drilled.

5. Remove the WAVS connector on the back of the cab. In the same location, install the 333-8153 Electronic Connector Gp.

   Note: The 333-8153 Electronic Connector Gp includes mounting hardware.

Cab Harness Routing, Component Mounting, and Wire Connections

Cab Harness Routing, Component Mounting, and Wire Connections for the 980H

1. Remove the cover for the right side center pillar of the cab.

2. Remove the headliner.

3. Insert the end of the 363-8827 Cab Harness As that has the 359-5179 Connector Plug As in the 38.5 mm (1.51 inch) hole that was previously drilled and attach with the supplied nut and lock washer.
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   Illustration 5	g02443976
   (1) 363-8827 Cab Harness As (2) "CM-C8" (2-pin connector) (3) 307-3117 Cab Harness As (4) 183-5785 Receptacle As (5) 261-3223 Communication Cable As

4. Locate the 363-8827 Cab Harness As (1). Make the following electrical connections for 363-8827 Cab Harness As (1) at the rear of the cab. Refer to Illustration 5 for connector locations.

   1. Remove pin 13 wire (944-BR(Brown)) from connector "C-C35" (4).

   2. Insert wire (944-BR(Brown)) into contact "1" of connector "CM-C8" (2-pin connector) (2) of the 363-8827 Cab Harness As (1).

   3. Remove pin 14 wire (945-GN(Green)) from connector "C-C35" (4).

   4. Insert wire (945-GN(Green)) into contact "2" of connector "CM-C8" (2-pin connector) (2) of the 363-8827 Cab Harness As (1).

   5. Insert wire (944-BR(Brown)) from the 363-8827 Cab Harness As (1) into pin 13 of connector "C-C35" (4).

   6. Insert wire (945-GN(Green)) from the 363-8827 Cab Harness As (1) into pin 14 of connector "C-C35" (4).

5. Inside the cab connect the 261-3223 Communication Cable As (5) to the 333-8153 Electronic Connector Gp previously installed on the back panel of the cab. Refer to Illustration 28 for the location of the 333-8153 Electronic Connector Gp.
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   Illustration 6	g02435819
   This illustration is showing the right rear of the cab where both the 363-8827 Cab Harness As (1) and 261-3223 Communication Cable As (5) begin to be routed through the cab. (1) 363-8827 Cab Harness As (3) 307-3117 Cab Harness As (5) 261-3223 Communication Cable As

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   Illustration 7	g02436438
   Illustration 7 is the same view as Illustration 6 but the existing 307-3117 Cab Harness As (3) has been removed to help show the routing path for the 261-3223 Communication Cable As (5) and the 363-8827 Cab Harness As (1). (1) 363-8827 Cab Harness As (5) 261-3223 Communication Cable As

6. Beginning at the back of the cab use 7K-1181 Cable Straps and attach both the 261-3223 Communication Cable As (5) and the 363-8827 Cab Harness As (1) to the existing 307-3117 Cab Harness As (3). Continue routing the harnesses until the 363-8827 Cab Harness As (1) splits into two branches. Use Illustration 6 and Illustration 7 as a guide for routing the harnesses.

   Note: The 261-3223 Communication Cable As (5) and the 363-8827 Cab Harness As (1) will route together along the same basic path following the 307-3117 Cab Harness As (3).

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   Illustration 8	g02436456
   Overhead view of the mounting location for the 340-7161 Power Converter shown with an arrow.

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   Illustration 9	g02436743
   (1) 363-8827 Cab Harness As (6) 340-7161 Power Converter (7) 236-9993 Plate As

7. Mount the 340-7161 Power Converter (6) to the 236-9993 Plate As (7) with two 8T-4180 Screws. Plug the 363-8827 Cab Harness As (1) to the 340-7161 Power Converter (6). Refer to Illustration 8 and Illustration 9.
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   Illustration 10	g02436817
   Routing of the smaller branch of the 363-8827 Cab Harness As (1). (1) 363-8827 Cab Harness As (3) 307-3117 Cab Harness As

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   Illustration 11	g02436818
   Routing of the smaller branch of the 363-8827 Cab Harness As (1) with the 307-3117 Cab Harness As (3) removed for a clearer view. (1) 363-8827 Cab Harness As

8. Route the smaller branch of the 363-8827 Cab Harness As (1) secure wire ( 200-BK(Black)) and wire (C234-BK(Black)) to the grounding stud as shown in Illustration 11.
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   Illustration 12	g02438581
   Routing of the smaller branch of the 363-8827 Cab Harness As (1). (1) 363-8827 Cab Harness As (3) 307-3117 Cab Harness As

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   Illustration 13	g02438587
   Routing of the smaller branch of the 363-8827 Cab Harness As (1) with the 307-3117 Cab Harness As (3) removed for a clearer view. (1) 363-8827 Cab Harness As

9. Continue routing the smaller branch of the 363-8827 Cab Harness As (1) along the 307-3117 Cab Harness As (3) up to the fuse block. Attach the 363-8827 Cab Harness As (1) to the 307-3117 Cab Harness As (3) with 7K-1181 Cable Straps. Refer to Illustration 12 and Illustration 13.
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   Illustration 14	g02438745
   (8) 6T-3644 Circuit Breaker As (9) 173-2234 Plate As (10) 6V-8376 Screws (11) 9B-7233 Lockwasher

10. Install the 6T-3644 Circuit Breaker As (8) into the 173-2234 Plate As (9) with two 6V-8376 Screws (10) and two 9B-7233 Lockwasher (11). Refer to Illustration 14.

11. Connect wire (109-RD(Red)) "CM-T7" to one side of the 6T-3644 Circuit Breaker As (8). Connect wire ( 130-RD(Red)) "CM-T1" to the other side of the 6T-3644 Circuit Breaker As (8).

12. Connect wire (109-RD(Red)) "CM-T6" to the unswitched side of the fuse panel at the same location as existing wire (117-RD(Red)). Connect wire (308-YL(Yellow)) "CM-T3" to the switched side of the fuse panel at the same location as existing wire (112-PU(Purple)).

    Note: The smaller branch of the 363-8827 Cab Harness As (1) is now routed.

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    Illustration 15	g02440199
    View looking down at the 363-8827 Cab Harness As (1) and the 261-3223 Communication Cable As (5) routing along the 307-3117 Cab Harness As (3). (1) 363-8827 Cab Harness As (3) 307-3117 Cab Harness As (5) 261-3223 Communication Cable As

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    Illustration 16	g02440748
    Same view as Illustration 15 but the 307-3117 Cab Harness As (3) is removed to show a better view of the harness routing. (1) 363-8827 Cab Harness As (5) 261-3223 Communication Cable As

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    Illustration 17	g02440749
    View looking at the 363-8827 Cab Harness As (1) and the 261-3223 Communication Cable As (5) up the right center pillar and along the 307-3117 Cab Harness As (3). (1) 363-8827 Cab Harness As (3) 307-3117 Cab Harness As (5) 261-3223 Communication Cable As

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    Illustration 18	g02440750
    Same view as Illustration 17 but the 307-3117 Cab Harness As (3) is removed to show a better view of the harness routing. (1) 363-8827 Cab Harness As (5) 261-3223 Communication Cable As

13. Return to the larger branch of the 363-8827 Cab Harness As (1) and the 261-3223 Communication Cable As (5). Begin routing both of these harnesses along the 307-3117 Cab Harness As (3) up the right middle pillar of the cab. Secure both harnesses to the 307-3117 Cab Harness As (3) with 7K-1181 Cable Straps. Refer to Illustration 15 through Illustration 18.
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    Illustration 19	g02441058
    View looking at the 363-8827 Cab Harness As (1) and the 261-3223 Communication Cable As (5) along the 307-3117 Cab Harness As (3) routing towards the front of the cab. (1) 363-8827 Cab Harness As (3) 307-3117 Cab Harness As (5) 261-3223 Communication Cable As

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    Illustration 20	g02441060
    Same view as Illustration 19 but the 307-3117 Cab Harness As (3) is removed to show a better view of the harness routing. (1) 363-8827 Cab Harness As (5) 261-3223 Communication Cable As

14. At the top of the right middle pillar route continue routing both harnesses along the 307-3117 Cab Harness As (3) towards the front of the cab. Route the 363-8827 Cab Harness As (1) and the 261-3223 Communication Cable As (5) towards the right front pillar. Use Illustration 19 and Illustration 20 as a reference for routing both harnesses.
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    Illustration 21	g02441177
    (12) 370-9198 Bracket As

15. Attach the 363-8827 Cab Harness As (1) to the 370-9198 Bracket As (12) in all four strapping locations. Attach the 261-3223 Communication Cable As (5) to the top two strapping locations only. The arrows in Illustration 21 show the strapping locations. Use 7K-1181 Cable Straps to attach the harnesses to the bracket. Pull the 261-3223 Communication Cable As (5) through the center opening of the 370-9198 Bracket As (12).

16. Install the 7X-7877 Edging Strip around the center opening of the 370-9198 Bracket As (12).

17. Mount the 370-9198 Bracket As (12) to the existing blocks on the right front pillar of the cab. Use two 6V-4248 Bolts, two 7X-7729 Washers, and two 4P-7581 Clips for mounting the 370-9198 Bracket As (12). Secure the 363-8827 Cab Harness As (1) to the 4P-7581 Clips at the top and bottom of the 370-9198 Bracket As (12) with 7K-1181 Cable Straps. Illustration 22 shows the location of the 370-9198 Bracket As (12).
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    Illustration 22	g02442098
    (12) 370-9198 Bracket As (13) 364-5767 Bracket

18. Install the 364-5767 Bracket (13) with two 6V-4248 Bolts and two 7X-7729 Washers. Refer to Illustration 22 for bracket location.

19. Remove the brackets that come on the 355-9048 Monitor Display Gp. Keep the bolts for future use.
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    Illustration 23	g06071985
    (13) 364-5767 Bracket (14) 355-9048 Monitor Display Gp

20. Attach the 355-9048 Monitor Display Gp (14) to the 364-5767 Bracket (13) with the bolts that were saved from Step 19 and four 096-6166 Hard Washers. Refer to Illustration 23.

21. Connect the 363-8827 Cab Harness As (1) and the 261-3223 Communication Cable As (5) into the 355-9048 Monitor Display Gp (14).

Cab Harness Routing, Component Mounting, and Wire Connections for the 980K

1. Remove the right front a pillar and covers on the right side of the cab to gain access for harness routing.

2. Remove the headliner.

3. Insert the end of the 363-8827 Cab Harness As that has the 359-5180 Connector Plug As in the 36.63 ± 0.25 mm (1.44 ± 0.01 inch) hole that was previously drilled and attach with the supplied nut and lock washer.
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   Illustration 24	g03493440
   (1) 363-8827 Cab Harness As

4. Make the following electrical connections for 363-8827 Cab Harness As (1) at the rear of the cab. Refer to Illustration 24 for connector locations.
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   Illustration 25	g03493610

   1. Locate "Connector 51" of the main cab harness in the right rear corner of the cab. Refer to Illustration 25.

   2. Remove pin "D" (893-GN(Green)) from the cab harness "Connector 51".

   3. Remove pin "E" (892-BR(Brown)) from the cab harness "Connector 51".

   4. Insert wire (944-GN(Green)) of the 363-8827 Cab Harness As (1) into pin "D" of the cab harness "Connector 51".

   5. Insert wire (945-BR(Brown)) of the 363-8827 Cab Harness As (1) into pin "E" of the cab harness "Connector 51".
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      Illustration 26	g03493880

   6. Take the removed (893-GN(Green)) from "Connector 51" pin "D" and insert into connector "CM-C8" position "2" of the 363-8827 Cab Harness As (1). Refer to Illustration 26.

   7. Take the removed (892-BR(Brown)) from "Connector 51" pin "E" and insert into connector "CM-C8" position "1" of the 363-8827 Cab Harness As (1). Refer to Illustration 26.
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   Illustration 27	g03494019
   (1) 363-8827 Cab Harness As

5. Beginning at the back of the cab use 7K-1181 Cable Straps and attach the 363-8827 Cab Harness As (1) to the existing cab harness. Use Illustration 27 as a guide for routing the harness.
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   Illustration 28	g03494037
   (2) 340-7161 Power Converter

6. Mount the 340-7161 Power Converter (2) to the right rear cab floor with two 8T-4180 Screws. Refer to Illustration 28.
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   Illustration 29	g06079772
   (1) 363-8827 Cab Harness As (2) 340-7161 Power Converter (35) 445-8777 Wiring Harness

7. Plug the 445-8777 Wiring Harness (35) into the 363-8827 Cab Harness As (1). Plug the other end of the 445-8777 Wiring Harness (35) to the 340-7161 Power Converter (2). Refer to Illustration 29.

8. Secure wire (200-BK(Black)) and wire (C234-BK(Black)) of the 363-8827 Cab Harness As (1) to a nearby grounding stud.

9. Install the 6T-3644 Circuit Breaker As below the CDL connector on the 279-0229 Cab Trim Gp with two 6V-8376 Screws and two 9B-7233 Lockwasher.

10. Connect wire (109-RD(Red)) "CM-T7" to one side of the 6T-3644 Circuit Breaker As. Connect wire (130-RD(Red)) "CM-T1" to the other side of the 6T-3644 Circuit Breaker As.
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    Illustration 30	g06079784
    241-8368 Magnetic Switch Gp

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    Illustration 31	g06079795
    Exploded view of 241-8368 Magnetic Switch Gp (36) 340-7161 Power Converter (37) 445-8777 Wiring Harness

11. Connect wire (109-RD(Red)) "CM-T6" (36) to the unswitched side of the 241-8368 Magnetic Switch Gp. Connect wire (308-YL(Yellow)) "CM-T3" (37) to the other side of the 241-8368 Magnetic Switch Gp. Refer to Illustration 30.
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    Illustration 32	g03496876
    (1) 363-8827 Cab Harness As

12. Continue routing the 363-8827 Cab Harness As (1) along the 380-3890 Cab Wiring Gp towards the front of the machine. Attach the 363-8827 Cab Harness As (1) to the 380-3890 Cab Wiring Gp with 7K-1181 Cable Straps. Refer to Illustration 32.
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    Illustration 33	g03496958
    (1) 363-8827 Cab Harness As

13. Continue routing the 363-8827 Cab Harness As (1) up the right side a pillar along the 380-3890 Cab Wiring Gp. Attach the 363-8827 Cab Harness As (1) to the 380-3890 Cab Wiring Gp with 7K-1181 Cable Straps. Refer to Illustration 33.
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    Illustration 34	g03500919
    (4) 161-6984 Screws (5) 4B-4274 Washers

14. Remove the current WAVS display and mounting hardware if the machine is equipped.
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    Illustration 35	g03501020
    (4) 9X-2045 Screws (5) 4B-4274 Washers (6) 361-2258 Plate

15. Install the 361-2258 Plate (6) to the right front of the cab. Use four 9X-2045 Screws (4) and four 096-6166 Hard Washers (5). Refer to Illustration 35.
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    Illustration 36	g06079816
    (7) 398-1744 Bracket As (8) 462-5010 Monitor Kit

16. Attach the 398-1744 Bracket As (7) to the 462-5010 Monitor Kit (8). Use the existing hardware on the back of the 462-5010 Monitor Kit (9). Refer to Illustration 36.

17. Attach the 398-1744 Bracket As (7) to the 361-2258 Plate (6) with one 6V-4248 Bolt.

18. Connect the 363-8827 Cab Harness As (1) and the existing communication cables into the 462-5010 Monitor Kit (8). Secure the 363-8827 Cab Harness As (1) and communication cables with 7K-1181 Cable Straps where needed.

19. Reinstall all removed cab components.

Camera Mounting

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Improper operation of an access platform could result in injury or death. Operators must carry out their duties properly and follow all instructions and guidelines given for the machine and access platform.

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Be sure all personnel are clear of the equipment while the equipment is being lowered. Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.

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Illustration 37	g02430198
(15) 262-9153 Top Panel

1. Locate and mark the center line of the 262-9153 Top Panel (15) of the hood. The center line will be used as a reference for measurements.

   Note: The beginning point of all measurements is based off a 90 degree angle from the top of the 262-9153 Top Panel (15) of the hood to the bottom edge of the 262-9153 Top Panel (15) of the hood. Refer to Illustration 44. The use of a carpenter square may be helpful when making measurements.

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   Illustration 38	g02430256
   (15) 262-9153 Top Panel

2. From the edge of the 262-9153 Top Panel (15) use the centerline and measure 181 mm (7.12 inch) and mark the hood. Refer to Illustration 38.

   Note: This mark will be used later on to drill a hole to allow the harness for the camera to pass through.

3. From the center line of the 262-9153 Top Panel (15) measure over 46 mm (1.81 inch) on both the left and right side and mark a new reference line.

   Note: The new reference lines will be used to locate the mounting holes for the 258-7484 Bracket As that mounts the camera to the hood.

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   Illustration 39	g02430556
   (15) 262-9153 Top Panel

4. Along the new reference lines that are 46 mm (1.81 inch) off the centerline measure 148 mm (5.82inch) and make a mark on each line. Refer to Illustration 39.

   Note: The marks made in this step will locate the front mounting holes of the 258-7484 Bracket As.

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   Illustration 40	g02430638
   (15) 262-9153 Top Panel

5. Using the same reference lines from Step 4 measure 215 mm (8.46 inch) and make a mark on each line. Refer to Illustration 40.

   Note: The marks made in this step will locate the rear mounting holes of the 258-7484 Bracket As.

6. Verify that the 258-7484 Bracket As mounting holes line up with the four markings on the 262-9153 Top Panel.
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   Illustration 41	g02455357
   (15) 262-9153 Top Panel (16) Reinforcement support

7. With the hole locations verified on the top of the 262-9153 Top Panel (15), lift the hood and verify that all markings line up with the reinforcement support (16) attached on the underside of the 262-9153 Top Panel (15). Refer to Illustration 41.
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   Illustration 42	g02455277
   (15) 262-9153 Top Panel

8. Now that all hole locations are verified, drill 11 mm (0.43 inch) holes on the marks made in Step 4 and Step 5 for the 258-7484 Bracket As mounting locations. Then drill a 20 mm (0.79 inch) hole in the center on the mark made in Step 3. Refer to Illustration 42.

   Note: Verify that all holes have been drilled through the 262-9153 Top Panel (15) support.

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   Illustration 43	g02455536
   (15) 262-9153 Top Panel (17) 258-7484 Bracket As (18) Camera

9. Install the 258-7484 Bracket As (17) on the 262-9153 Top Panel (15) of the hood. Use four 8T-4224 Hard Washers, and four 6V-9189 Locknuts to secure the bracket to the hood. Refer to Illustration 43.

10. Install the camera (18) on the 258-7484 Bracket As (17). Remove the nuts that were previously left loose from the "Camera Assembly" section. Use the removed nuts to secure the camera (18) to the 258-7484 Bracket As (17). Route the camera harness end through the 20 mm (0.790 inch) hole on the top of the hood. Refer to Illustration 43.

Radar Mounting

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Improper operation of an access platform could result in injury or death. Operators must carry out their duties properly and follow all instructions and guidelines given for the machine and access platform.

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Be sure all personnel are clear of the equipment while the equipment is being lowered. Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.

1. Remove the existing hardware that secures the rear tail lights to the machine.
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   Illustration 44	g02425827
   (19) 364-9143 Bracket As (20) 379-3927 Bracket

2. Install the 364-9143 Bracket As (19) with four 287-8257 Bolts, four 9X-6165 Washers, and four 320-7786 Pipes on each side of the machine. Refer to Illustration 44.

3. Attach the 379-3927 Bracket (20) to the 364-9143 Bracket As (19) with two 8T-4196 Bolts and two 7X-0578 Hard Washers on each side of the machine. Refer to Illustration 44.

   Note: The 379-3927 Bracket (20) orientation should have the adjustment slot to the outside of the machine.

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   Illustration 45	g02425918

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   Illustration 46	g02425937
   Rear view of the machine after Step 4 has been completed. (19) 364-9143 Bracket As (20) 379-3927 Bracket (21) 368-0879 Object Detection Kit (22) 368-0880 Object Detection Kit

4. Install the object detection sensor on the 379-3927 Bracket (20). The 368-0879 Object Detection Kit (21) is the right side radar. The 368-0880 Object Detection Kit (22) is the left side radar. Install the object detection sensor with the following hardware.

   • Four 6V-7357 Bolts

   • Four 5P-4116 Hard Washers

   • Four 198-4775 Hard Washers

   Refer to Illustration 45 for hardware placement.

5. Install one 167-7270 Film on the top of the right and left radar box.

Install the Harness for the Camera and Radar System

Note: 980K machines will have the harness and camera cables pre-installed from the factory. The 365-0473 Chassis Harness As (24) will need connected to the cab harness connector that was previously installed in the right rear corner of the cab.

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Illustration 47	g02453279
(24) 365-0473 Chassis Harness As (25) 283-0658 Cable As

1. Plug The 365-0473 Chassis Harness As (24) and the 283-0658 Cable As (25) in the back of the cab. Refer to Illustration 47.
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   Illustration 48	g02446356
   (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As (25) 283-0658 Cable As

2. Begin routing both the 365-0473 Chassis Harness As (24) and the 283-0658 Cable As (25) along the back of the cab and the 286-4943 Chassis Harness As (23). Secure the harnesses with 7K-1181 Cable Straps. Refer to Illustration 48.
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   Illustration 49	g02446844
   (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As (25) 283-0658 Cable As

3. Continue routing the 365-0473 Chassis Harness As (24) and the 283-0658 Cable As (25) along the frame and the 286-4943 Chassis Harness As (23). Refer to Illustration 49.
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   Illustration 50	g02447716
   (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As (25) 283-0658 Cable As

4. Continue routing the 365-0473 Chassis Harness As (24) and the 283-0658 Cable As (25) along the left frame rail until the 365-0473 Chassis Harness As (24) splits into two branches. Secure the harnesses to the 286-4943 Chassis Harness As (23) with 7K-1181 Cable Straps. Use Illustration 50 as a reference for routing the harnesses.

   Note: Step 5 will detail the shorter of the two 365-0473 Chassis Harness As (24) branches. The shorter branch is routed to the left radar. Step 6 will detail the longer of the two 365-0473 Chassis Harness As (24) branches. The longer branch is routed to the right radar. Step 7 will detail the routing of the 283-0658 Cable As (25) from the split of the 365-0473 Chassis Harness As (24) to the connection at the camera.

5. This step will detail the shorter of the two 365-0473 Chassis Harness As (24) branches. This branch is routed to the left radar.
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   Illustration 51	g02447936
   (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As

   1. At the 365-0473 Chassis Harness As (24) split route the shorter branch over the left frame rail. Refer to Illustration 51.

      Note: The 365-0473 Chassis Harness As (24) will be following a split of the 286-4943 Chassis Harness As (23). Attach the 365-0473 Chassis Harness As (24) to the 286-4943 Chassis Harness As (23) with 7K-1181 Cable Straps.

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      Illustration 52	g02447958
      (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As

   2. Remove the necessary covers to gain access to the area that the harness will be routed. Continue to route the 365-0473 Chassis Harness As (24) along the 286-4943 Chassis Harness As (23). Secure the 365-0473 Chassis Harness As (24) to the 286-4943 Chassis Harness As (23) with 7K-1181 Cable Straps. Refer to Illustration 52.
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      Illustration 53	g02448056
      (24) 365-0473 Chassis Harness As (26) 4P-7581 Clips

   3. When the harness reaches the rear of the compartment, route the harness up and out. Remove the existing bolts and install two 4P-7581 Clips (26). Attach the 365-0473 Chassis Harness As (24) to the 4P-7581 Clips (26) with 7K-1181 Cable Straps. Refer to Illustration 53 for harness routing, bolt, and clip locations.
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      Illustration 54	g02448261
      (24) 365-0473 Chassis Harness As (26) 4P-7581 Clips

   4. Connect the harness into the left rear radar. Loop the slack that remains in the 365-0473 Chassis Harness As (24) and secure with a 7K-1181 Cable Strap. Refer to Illustration 54.
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   Illustration 55	g02448277
   (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As

6. This step will detail the longer of the two 365-0473 Chassis Harness As (24) branches. This branch is routed to the right radar.

   1. At the 365-0473 Chassis Harness As (24) split, continue to route the longer branch along the 286-4943 Chassis Harness As (23). Attach the 365-0473 Chassis Harness As (24) to the 286-4943 Chassis Harness As (23) with 7K-1181 Cable Straps. Refer to Illustration 55 for harness routing.

      Note: When routing the 365-0473 Chassis Harness As (24) secure the receptacle that is in the middle of the longer branch down. The receptacle is not used.

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      Illustration 56	g02448360
      (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As

   2. Continue routing the 365-0473 Chassis Harness As (24) along the 286-4943 Chassis Harness As (23) over the right frame rail. Secure the 365-0473 Chassis Harness As (24) to the 286-4943 Chassis Harness As (23) with 7K-1181 Cable Straps.
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      Illustration 57	g02448618
      (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As

   3. Remove the necessary covers to gain access to the area that the harness will be routed. Continue to route the 365-0473 Chassis Harness As (24) along the 286-4943 Chassis Harness As (23). Secure the 365-0473 Chassis Harness As (24) to the 286-4943 Chassis Harness As (23) with 7K-1181 Cable Straps. Refer to Illustration 57.
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      Illustration 58	g02448638
      (24) 365-0473 Chassis Harness As (27) 4P-7581 Clips

   4. When the harness reaches the rear of the compartment, route the harness up and out. Remove the existing bolts and install two 4P-7581 Clips (27). Attach the 365-0473 Chassis Harness As (24) to the 4P-7581 Clips (27) with 7K-1181 Cable Straps. Refer to Illustration 58.
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      Illustration 59	g02448656
      (24) 365-0473 Chassis Harness As (27) 4P-7581 Clips

   5. Connect the harness into the right rear radar. Loop the slack that remains in the 365-0473 Chassis Harness As (24) and secure with a 7K-1181 Cable Strap Refer to Illustration 59.

7. This step begins back at the left frame rail where the 365-0473 Chassis Harness As (24) split into two branches.
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   Illustration 60	g02448698
   (23) 286-4943 Chassis Harness As (24) 365-0473 Chassis Harness As (25) 283-0658 Cable As

   1. Beginning at the 365-0473 Chassis Harness As (24) split, continue routing the 283-0658 Cable As (25) to the back of the machine along the 286-4943 Chassis Harness As (23) and the 365-0473 Chassis Harness As (24). Secure the 283-0658 Cable As (25) to the 365-0473 Chassis Harness As (24) with 7K-1181 Cable Straps. Refer to Illustration 60.
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      Illustration 61	g02449856
      (25) 283-0658 Cable As (28) 5I-4200 Guard (29) 033-8248 Clips

   2. With the 283-0658 Cable As (25) at the rear of the machine install the 5I-4200 Guard (28) on the 283-0658 Cable As (25). Then install the 033-8248 Clips (29) in the locations shown in Illustration 61. Use the existing hardware to install the 033-8248 Clips (29). Route the 283-0658 Cable As (25) as shown in Illustration 61. Attach the 283-0658 Cable As (25) to the clips with 7K-1181 Cable Straps.

      Note: The 5I-4200 Guard (28) starts to protect the 283-0658 Cable As (25) just before the first 033-8248 Clip (29) and extends past the last 033-8248 Clip (29) in this step.

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      Illustration 62	g02449997
      (25) 283-0658 Cable As (30) 4P-7581 Clips (31) 8T-4137 Bolts (32) 8T-4121 Hard Washers

   3. Install two 4P-7581 Clips (30) with two 8T-4137 Bolts (31) and two 8T-4121 Hard Washers (32) on existing bosses in the locations shown in Illustration 62. Route the 283-0658 Cable As (25) up the support assembly as shown in Illustration 62. Attach the 283-0658 Cable As (25) to the clips with 7K-1181 Cable Straps.
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      Illustration 63	g02450068
      (25) 283-0658 Cable As (28) 5I-4200 Guard (33) 132-5789 Clip (34) 239-3208 Bracket

   4. Install another section of the 5I-4200 Guard (28) on the 283-0658 Cable As (25). Install the 132-5789 Clip (33) with existing hardware near the top of the support assembly as shown in Illustration 63. Secure the 283-0658 Cable As (25) to the 132-5789 Clip (33) with a 7K-1181 Cable Strap.

      Note: The 5I-4200 Guard (28) starts to protect the 283-0658 Cable As (25) just before the 132-5789 Clip (33) and extends past the first weld link on the 239-3208 Bracket (34). Refer to Illustration 63.

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      Illustration 64	g02450241
      (25) 283-0658 Cable As (28) 5I-4200 Guard (33) 132-5789 Clip (34) 239-3208 Bracket

   5. Continue installing the 283-0658 Cable As (25) as shown in Illustration 64. Attach the 283-0658 Cable As (25) to the weld links along the top of the 239-3208 Bracket (34) with 7K-1181 Cable Straps. Plug the 283-0658 Cable As (25) into the camera.

      Note: The 5I-4200 Guard (28) starts to protect the 283-0658 Cable As (25) just before the 132-5789 Clip (33) and extends past the first weld link on the 239-3208 Bracket (34).

Adjust the Object Detection Sensors

There are two angle adjustments for the object detection sensors. The adjustments are the azimuth or horizontal adjustment and the elevation or the vertical adjustment. The angles that are provided in Table 11 are the angles that were found to work best.

These angles are a guideline and may require an adjustment of a few degrees to bring the detection area of the system into an acceptable limit. This adjustment is necessary because of differences in machines that are not controlled by Caterpillar.

The type of tires that are used on a machine may affect the height of the machine. This procedure must be used with the "Calibrate the Object Detection Sensors" procedure that is contained in the manual.

Table 11

980H and 980K Radar Angles
Left Rear Radar
Azimuth (deg)		Elevation (deg)
20 degrees In		0

Table 12

980H and 980K Radar Angles
Right Rear Radar
Azimuth (deg)		Elevation (deg)
20 degrees In		0

Azimuth Adjustment Procedure

Illustration 65	g02456858
Azimuth Adjustment for Medium Range Radar Brackets

Table 13

Required Tools
13 mm Wrench	1
Protractor	1

1. Loosen the two azimuth adjustment bolts on the brackets for the radars.

2. Use a protractor to set the proper azimuth angle or adjust the angle to fine-tune the system. Refer to the angles listed in Table 11.

3. Carefully tighten the two azimuth adjustment bolts on the brackets for the radars.

4. Check the angle again to verify that the bracket is set to the proper angle.

5. Proceed to "Elevation Adjustment Procedure".

Elevation Adjustment Procedure

Illustration 66	g02404939
Elevation Adjustment bolts for object detection sensor

Table 14

Required Tools
10 mm Wrench	1
Inclinometer or Digital Level	1

1. Loosen the four adjustment bolts on the bracket for the radar.

2. Use an inclinometer or a digital level to set the proper elevation angle or adjust the angle to fine- tune the system. Refer to the angles that is listed in Table 14.

3. Carefully tighten the four azimuth adjustment bolts on the brackets for the radars.

4. Check the angle again to verify that the bracket is set to the proper angle.

Camera Adjustment Procedure

Prior to operating the machine, ensure the proper orientation of the image on the monitor.

Illustration 67	g01960631
(1) Bolts

Aim the camera downward to show a portion of the rear of the machine.

To adjust the camera, loosen bolts (1) and move the camera for your desired view.

Prior to operating the machine, ensure that the features of the display are properly adjusted. Ensure that the brightness and the contrast are adjusted prior to operating the machine. Ensure that the brightness and the contrast are adjusted after changes in the conditions for ambient light.

Prior to operating the machine, ensure that the display is positioned to provide clear visibility of the display from the operator seat. Do not position the display in a way that will cause the following conditions:

• Cover any safety messages or other important information.

• Impede the entry to the cab or impede the exit from the cab.

• Obstruct the visibility of the operator.

• Obstruct the view of any indicators, gauges, or monitoring system.

• Impair access to any operator controls or impair movement of any operator controls.

Prior to operating the machine, ensure that the camera lens and the display are clean.

Flash the Software onto the Display

The display is shipped blank and will need the software installed. Refer to Special Instruction, REHS7353, "Procedure for Installing Object Detection Software on Monitor Display Group" for software installation instructions.

For most up-to-date software, refer to the most recent Object Detection service magazine.

Calibrate the Object Detection Sensors

This procedure is used to calibrate the object detection sensors. The object detection sensors must be calibrated if any of the conditions that are listed below have occurred:

• Initial installation of the Cat Integrated Object Detection System

• Any of the object detection sensors were replaced.

• Any of the object detection sensors have been adjusted or the brackets replaced.

This procedure is used to validate that the radars for the system have been installed and adjusted correctly. The procedure will utilize a target. The target will be used to explore the limits of radar coverage.

This procedure will define the radar mapping coverage for targets. The angles at which the radar brackets are oriented determine the proper coverage area of the radars and avoid ground reflections. Ground reflections caused by improperly positioned radar brackets may cause false detections. Record any instances where the alarm system failed to perform properly, including any nuisance alarms. A case where there might be holes in coverage, such that the target might disappear, should be avoided.

Table 15

Test Equipment	Quantity
Digital Level	1
Survey Paint	1
Person	1
Two-way Radios	2
50 foot tape measure	1

Machine Preparation

Note: Prior to performing this procedure ensure that all components are installed in the appropriate positions as described in the "Adjust the Object Detection Sensors" section of this manual and adjust the camera angles to obtain the best view of coverage areas.

1. Park the machine in a wide open area that is large and level. This area should have 30 m (98.5 ft) of clearance to rear of the machine.

2. Set the parking brake.

3. Turn the disconnect switch to the ON position

4. Start the machine.

5. Verify that the system is powered up and the system status indicator and the system fault indicators are illuminated green on the display.

6. While the machine is parked in the large wide open area check for any surrounding obstacles like bumps, by observing the display for any flashing areas in the radar detection area. The situations that are listed in Table 16 can cause false targets to be detected and are listed in order of precedence:
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   Table 16

   Description of Cause	Resolution
   Test area is not level, area in front or rear of machine has an uphill slope.	Find a test area that is more level or reposition the area of the machine being validated to face the area with the down hill slope to calibrate the system. Do not use an area with too great of slope (2 to 3 percent max) to validate the system.
   The object detection sensor angle is too low and is detecting ground reflections.	The object detection sensor angles provided in the installation information were determined to be the optimum angles for installation, however due to installation variations and differences in machines the actual angle may require adjustment. Refer to "Adjust the Object Detection Sensors" section of this manual for additional information
   There is mud or some other type of debris blocking the sensor.	This is unlikely to occur unless there is an active event displayed on the display. Clean the object detection sensors to eliminate the issue.

Calibration Procedure

The calibration process consists of a person referred to as the object being moved into and out of the object detection sensors coverage area. The person moving the object will be told to stop via radio whenever the object appears or disappears on the display. This procedure is performed to determine the limits of the coverage area and any identify holes that may exist in the coverage area. In the case that the limits of the coverage area are inadequate, adjustments will need to be made to the angles of the object detection sensors and the brackets of the object detection sensors. This procedure will be performed for the following areas of the machine:

• Rear

Rear of the Machine

Lay out a line perpendicular to the centerline of the radar. Extend the line 15 m (50 ft). Lay out extra lines parallel to the centerline of the radar. Lay out lines at the following intervals:

• 1 m (3 ft)

• 1.5 m (5 ft)

• 3 m (10 ft)

• 6 m (20 ft)

• 9 m (30 ft)

• 12 m (40 ft)

• 15 m (50 ft)

The object will be moved close to the machine and parallel to the rear of the machine and the display is checked for the object detection. The object will then be moved perpendicular to the rear of the machine as shown in Illustration 68. The object should start close to the machine for the first pass and work away from the machine with each successive pass. Stop the passes once the object is no longer detected.

Illustration 68	g02408498
Testing the object detection coverage area at the rear of the machine

The person in the cab of the machine will inform the person moving the object when to mark the coverage start/stop point. The start/stop points must be marked when the object first appears or first disappears from radar coverage on the display. The designated reference point for the rear radar will be the center of the machine. The distance from the initial perpendicular detection must be measured and should be approximately 2 m (6.6 ft) from the rear of the machine. Refer to Illustration 69.

Illustration 69	g03373927
Example of object detection coverage

If the detection area is not approximately 12 m (40 ft) long by 8 m (26 ft) wide, or the coverage area contains holes, adjust the angles of the brackets for the object detection sensors. Refer to the "Adjust the Object Detection Sensors" section of this manual for additional information regarding the adjustment of the brackets.

Note: If the detection area is larger than the dimensions listed above, adjustment of the object detection sensors is not required.

System Information

Rear System

Note: Functioning of this system is not required for this machine to be safely operated. The operator can still use the other means. Use the following examples to verify that the area is clear or provide warning before the machine is moved: direct vision (from cab and ground), mirrors, spotters, and warning horns.

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NOTICE
The Object Detection System is designed to enhance the operators awareness of the operators surroundings. Use of this system does not replace basic safety precautions and procedures for operating the machine. Refer to the Operation and Maintenance Manual of the machine for additional information.

The Object Detection System uses object detection sensors and video to provide the operator with additional information about the work area around the machine. The display interfaces with the object detection sensors that are mounted around the machine. The object detection sensors reduce blind spots and increases perimeter awareness. The system will detect objects as small as an adult human that is in the path of the machine.

Recognition of an object is dependent upon the material composition and the geometry of the object. The system may detect an object that is smaller than a standing adult human. However, due to the limited number mounting areas for the object detection sensors on the machine, there are gaps in the object detection sensor coverage that would allow the system to miss these smaller objects.

The Illustrations below shows the coverage that is provided by the object detection sensors.

Objects are most likely to enter the blind spots of the machine when the machine has been stopped. To help prevent objects from entering a blind spot unnoticed, the Object Detection System activates when the key switch is turned to the ON position. The system remains in the active state until the machine transitions from a stopped state. The system remains in the active state anytime the machine is traveling in reverse. The system will return to the active state automatically after the operator has brought the machine to a complete stop and has remained stopped for the reactivation delay time that has been configured. The reactivation delay is used to stop the system from transitioning from the standby state to the active state while making short stops.

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Identify the object and the location of the object before you move the machine. Failure to identify the object and the location of the object prior to moving the machine can result in product damage, personal injury, or death.

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NOTICE
Object Detection Sensor information will not be used to determine the exact position of the object. Only the general area of the object relative to the machine will be displayed. The operator must use the camera for the designated machine quadrant to determine if the object is in the path of the machine and if evasive action is required.

Any critical zone indication will trigger an audible alarm if the following condition is true:

• If the operator has placed the machine in gear, and attempts to move in the direction that an object is detected. This situation applies to the rear of the machine only.

Effects on System Operation

The operation of the system can be affected by any of the following factors.

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Personal injury or death could result without observing the following information. Environmental conditions, installation, and topographical factors can effect the proper operation of the Cat Integrated Object Detection System. The following information must be taken into consideration.

Environmental - Weather conditions such as rain, snow, and sleet can create road conditions that may cause mud to build up on the face of the object detection sensor. The moisture in the mud can reduce the effectiveness of the coverage of the radar. The mud absorbs the RF energy that is emitted by the object detection sensors. If an accumulation of mud is observed on the object detection sensors, then clean the surface of the sensor. Refer to the Operation and Maintenance Manual, "Object Detection Sensor - Clean/Inspect" section of this manual for addition information on how to clean the sensors.

Note: The object detection sensors have blockage detection diagnostics that display a message on the display when mud or other substances block the object detection sensors. The event will remain active until the sensor has been cleaned or the blockage is removed.

Installation - Incorrect sensor bracket installation and or alignment may also cause the object detection sensors to give nuisance warnings to the operator. The system may sense false objects because the object detection sensors are not set to the correct angle.

Note: The brackets may become misaligned over time because of shock and vibration the machine is subjected to during normal operations. The condition of the radar brackets should be inspected daily.

Topographical - The system may sense objects even though no objects are present. These detections may occur if the grade of a haul road, a loading area, or a ready line are significant enough to reflect RF energy in the same way as a vehicle or berm would. One or more false objects are possible when a V-ditch is utilized when parking the machine. The V-ditch can cause a false indication at the front or sides of the machine.

If an object is in the critical zone, the display will provide an audible and visual warning.

Any critical zone warning that has not been acknowledged will trigger an audible alarm if either of the following conditions are true.

1. If the operator has placed the machine in gear, and attempts to move in the direction that an object is detected. This situation applies to the rear of the machine only.

2. If the operator has placed the machine in gear, and attempts to move in the direction that an object is detected. This situation applies to the rear of the machine only.

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NOTICE
Radar information will not be used to determine the exact position of the object. Only the general area of the object relative to the machine will be displayed. The operator must use the camera for the designated machine quadrant to determine if the object is in the path of the machine and if evasive action is required.

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Identify the object and the location of the object before you move the machine. Failure to identify the object and the location of the object prior to moving the machine can result in product damage, personal injury, or death.

Power ON/OFF

Power is supplied to the system when the operator turns the machine keyswitch ON .

During the power-up process, the display will perform a self-test. During the self-test, the display will ensure that all the components are communicating and the alarm on the display will sound momentarily. When the self-test is completed, the system status indicator will turn green, the cameras will be active, and the radar view screens will be active. If the self-test fails, the system status indicator will turn red. The camera screens will be active and the radar screen will be "Disabled".

Display Navigation

Illustration 70	g03406762
(1) Camera View (2) Alarm Acknowledge Button (3) Reference Line Button (4) System Menu Button (5) Alarm Acknowledged Indicator (6) Indicator for the System (7) Proximity Indicator Bar (8) Product ID (9) Zone Directional Indicator

Display Buttons

System Menu button - Used to access the main menu for the system.

Back - Used to return to the previous menu.

Home - Used to return to the main screen.

Scroll Up - Used to scroll up through choices

OK - Used to lock choice of selection

Scroll Down - Used to scroll down through choices

Reference Line Button - Toggles the reference line on and off

Day Mode - Used to activate display brightness for day use

Night Mode - Used to activate display brightness for night use

Note: The night mode will adjust the display to the minimum brightness setting to reduce the amount of light emitted during night time operation. The night mode brightness can be adjusted up or down and will be remembered the next time the night mode feature is enabled. When the display returns to the day mode the brightness setting will automatically adjust the 75 percent brightness. If necessary, adjust the brightness manually for personal view preferences.

Manual Brightness Increase - Used to adjust brightness up manually

Manual Brightness Decrease - Used to adjust brightness down manually

Illustration 71	g03408324

The system menu button will be pressed to access this menu, then the "UP", "DOWN". and "OK" buttons will be used to access the sub menus. The back button will go back to the previous menu. The home button will return the operator to the main menu.

To navigate to the brightness adjustment screen, press "System Menu", "Display", and "Brightness"

Illustration 72	g03408355
Day Mode Screen Selected

Illustration 73	g03408357
Manual Brightness Screen (10) Manual Decrease Adjustment Button (11) Manual Increase Adjustment Button

Illustration 74	g03408361
Night Mode Screen Selected

System Configuration

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Do not attempt to configure the display while operating the machine. Configuration activities can distract the operator from the critical task of maintaining control of the machine which could result in personal injury or death. Please restrict configuration activities to times when the machine is appropriately parked and in a safe state.

Press the main menu button to access the following sub menus:

• Display

• System Information

• Settings

• Diagnostics

To edit the settings, the operator must first press the "OK" button. After entering the edit mode, the first parameter in the list that can be configured will be highlighted. The parameter must be highlighted to allow the parameter to be changed. Press the left arrow or the right arrow on the arrows button to change the highlighted parameter.

Navigation between parameters is accomplished by pressing the top and bottom parts of the arrows button. Any changes that are made to parameters will not become active until the operator has pressed the "OK" button to exit the edit mode. An example of the configuration screen is shown in Illustration 75.

Illustration 75	g03408448

Illustration 75 shows the view that appears on the display when the configure screen is accessed for the first time. The "Change Settings" box will be located opposite the "OK" button to indicate the purpose of the button. The "Change Screens" box will be located opposite the tab button to indicate the purpose of the button.

Configure Parameters

The following list of parameters can be configured when the "Change View" screen is accessed.

Illustration 76	g03408477

Display consists of language selection and brightness selection. Refer to Illustration 76

Illustration 77	g03408526
System Information Screen

System Information provides the following information:

• Machine Model

• Product ID

• Software Version

• OS Version

• SW Release Date

• Unit Serial Number

• Hardware P/N

• System Hardware Description

Illustration 78	g03408536
Settings Selection Screen

The settings selection screen has two selections that can be selected:

• Auto Dim

• Alarm Mode

The "Auto Dim" can be Enabled or Disabled. The "Alarm Mode" can be set to be continuous or discrete.

Illustration 79	g03408552
Diagnostics Selection Screen

Illustration 80	g03408558
Diagnostics Signal Page

Illustration 81	g03408581
Diagnostics Detail Screen

In the display screen, language is an option. To change the language, select "Language". Refer to illustration 76.

Illustration 82	g03408478
Language Screen

The display supports the following list of languages:

• English

• French

• Indonesian

• Portuguese

• Spanish

Refer to Illustration 82.

Illustration 83	g03408468
Setting Selection Screen

Under the setting screen, select "Auto Dim". Refer to Illustration 83. The auto dim feature will reduce the display and video brightness by one third of the current brightness setting. When night mode is selected, the system will stop providing video and the entire screen will be dimmed.

Illustration 84	g03408480

Auto dimming can be either "Enabled" or "Disabled". Refer to Illustration 84.

Illustration 85	g03408469

Under the setting screen, select "Alarm Mode". Refer to Illustration 83 The "Object Detection Alarm Mode" parameter configures the audible alarm mode. The alarm mode will be "Continuous" by default. "Discrete" alarming can be selected to reduce the length of audible alarming.

Note: This parameter is only adjustable when the Cat ^® Electronic Technician (Cat ET) is connected and communicating with the system.