Removal Procedure
| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 138-7573 | Link Bracket | 2 |
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Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system. |
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- Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG2500, "Air Conditioning Tools" for the tools.
- Disconnect hose assemblies (1)
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| Illustration 1 | g02352496 |
- Disconnect harness assemblies (2). Cut the cable straps.
- Disconnect clip assembly (3) .
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| Illustration 2 | g02352499 |
- Disconnect clip assembly (4) and cable assemblies (5) .
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| Illustration 3 | g02352543 |
- Remove bolts (6)
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| Illustration 4 | g02352615 |
- Attach Tooling (A) and a suitable lifting device to refrigerant condenser (8). The weight of refrigerant condenser (8) is approximately 73 kg (160 lb).
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| Illustration 5 | g02352595 |
- Remove bolts (7) and refrigerant condenser (8) .
Installation Procedure
- Install refrigerant condenser (8) in the reverse order of removal.