D7E Track-Type Tractor Power Train Caterpillar


Final Drive - Disassemble

Usage:

D7E HKA

Disassembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1P-2420  Transmission Repair Stand 
138-7574  Link Bracket 
8B-7548  Push-Puller Tool Group 
8H-0684 Ratchet Wrench 
8B-7554 Bearing Cup Puller 
150-1782  Crossblock 
350 -7768  Electric Hydraulic Pump 
1P-0532  Plate 
188-1456  Lifting Eye Bolt 
154-6181  Forcing Bolt 
8B-7551  Bearing Puller Gp 
3H-0465 Push-Puller Plate 
5F-7369 Puller Leg 
8B-7548 Push-Puller Tool Gp 
138-7573  Link Bracket 

Start By:

  1. Remove the final drive.

  1. Drain the oil from the final drive into a suitable container for storage or disposal.


    Illustration 1g01623802

  2. Attach Tooling (B) and a suitable lifting device to final drive (1). The weight of final drive assembly (1) is approximately 880 kg (1940 lb). Attach final drive assembly (1) to Tooling (A).


    Illustration 2g01623825

  3. Remove cover (2).


    Illustration 3g01624420

  4. Attach Tooling (G) to sun gear (3).


    Illustration 4g03840733

  5. If equipped, remove shields (4a) by removing bolts 1 through 10 shown in Illustration 4.


    Illustration 5g01624447

  6. Remove bolts (4).


    Illustration 6g02487582

  7. Attach a suitable lifting device and Tooling (K) in order to remove planetary carrier (5). The weight of planetary carrier (5) is approximately 163 kg (360 lb). Remove O-ring (5A).


    Illustration 7g02482500

  8. Remove bolts (6) and plate (7).


    Illustration 8g01624699

  9. Use a suitable press to remove shafts (8) from the planetary carrier.


    Illustration 9g01624716

  10. Remove gears (9) from the planetary carrier.

  11. Remove bearing cones (10) from each side of gears (9).


    Illustration 10g01624720

  12. Remove bearing cups (11) from each side of gears (9) with Tooling (C).


    Illustration 11g02482520

  13. Remove bolts (12). Remove retainer (13). Attach a suitable lifting device to hub assembly (14). The weight of hub assembly (14) is approximately 50 kg (110 lb).


    Illustration 12g02490097

  14. Attach a suitable lifting device and Tooling (B) to sprocket hub assembly (15). Raise temperature of the bearing cone while using Tooling (D), Tooling (E), and Tooling (F) to remove sprocket hub assembly (15). The weight of sprocket hub assembly (15) is approximately 295 kg (650 lb).


    Illustration 13g01625280

  15. Remove bearing cone (17).


    Illustration 14g01625306

  16. Remove bearing cup (18).


    Illustration 15g01626453

  17. Remove bearing cup (19).


    Illustration 16g01626455

  18. Remove Duo-Cone seal (20). Remove bearing cone (21).


    Illustration 17g01647033

  19. Attach Tooling (K) and a suitable lifting device to housing (23). Remove bolts (22). Remove housing (23). The weight of housing (23) is approximately 104 kg (230 lb).


    Illustration 18g01626487

  20. Remove O-ring seal (24).


    Illustration 19g01626488

  21. Remove bolts (25) and cover (26).


    Illustration 20g01626491

  22. Remove bearing (27). Remove O-ring seal (28).


    Illustration 21g01626497

  23. Remove pinion gear (29).


    Illustration 22g01626504

  24. Remove bearing (30).


    Illustration 23g01626505

  25. Reposition the housing. Remove bolts (31).


    Illustration 24g01626512

  26. Use Tooling (H) in order to remove cover (32).


    Illustration 25g01626522

  27. Attach a suitable lifting device in order to remove gear (33). The weight of gear (33) is approximately 68 kg (150 lb).


    Illustration 26g01626528

  28. Use Tooling (J) in order to remove bearing (34). Repeat for the other side.


    Illustration 27g01626550

  29. Remove race (35).


    Illustration 28g01626552

  30. Remove O-ring seal (36).


    Illustration 29g01626554

  31. Remove race (37).

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