D6R Track-Type Tractor Power Train Caterpillar

Illustration 1	g00713466

Reference: Guideline For Reusable Parts, SEBF8014, "Guideline For Reusable Parts: Identification And Applications Of Transmission Clutch Plates."

(1) (2) Thickness of three friction discs and two plates for the No. 1 clutch and for the No. 2 clutch ... 26.77 ± 0.40 mm (1.054 ± 0.016 inch)

Thickness of one 9P-7390 Disc ... 5.59 ± 0.08 mm (0.220 ± 0.003 inch)

Thickness of one 8P-2051 Plate ... 5.00 ± 0.08 mm (0.197 ± 0.003 inch)

(3) Thickness of three friction discs and two plates for the No. 3 clutch ... 26.77 ± 0.46 mm (1.054 ± 0.018 inch)

Thickness of one 6Y-5911 Disc ... 5.59 ± 0.10 mm (0.220 ± 0.004 inch)

Thickness of one 6I-8500 Plate ... 5.00 ± 0.08 mm (0.197 ± 0.003 inch)

(4) Thickness of two friction discs and one plate for the No. 4 clutch ... 16.18 ± 0.28 mm (0.637 ± 0.011 inch)

Thickness of one 6Y-5911 Disc ... 5.59 ± 0.10 mm (0.220 ± 0.004 inch)

Thickness of one 6I-8500 Plate ... 5.00 ± 0.08 mm (0.197 ± 0.003 inch)

(5) Thickness of three friction discs and two plates for the No. 5 clutch ... 22.85 ± 0.46 mm (0.899 ± 0.018 inch)

Thickness of one 6Y-5912 Disc ... 4.95 ± 0.10 mm (0.195 ± 0.004 inch)

Thickness of one 8P-1964 Plate ... 4.00 ± 0.08 mm (0.157 ± 0.003 inch)

(6) Torque for two bolts ... 105 ± 20 N·m (80 ± 15 lb ft)

(7) Torque for eight bolts ... 115 ± 5 N·m (85 ± 5 lb ft)

(8) 4M-9592 Spring

Quantity ... 20

Length under test force ... 34.93 mm (1.375 inch)

Test force ... 115 ± 5 N (26 ± 1 lb)

Free length after test ... 44.7 mm (1.760 inch)

Outside diameter ... 14.27 mm (0.562 inch)

(9) 3K-2511 Dowel

Quantity ... 10

Length ... 176.23 mm (6.938 inch)

Outside diameter ... 12.637 ± 0.013 mm (0.4975 ± 0.0005 inch)

(10) Diameter of the shafts for the planetary gears ... 26.439 ± 0.005 mm (1.0409 ± 0.0002 inch)

(11) Inside diameter of the planetary gears ... 34.399 ± 0.008 mm (1.3543 ± 0.0003 inch)

(12) Diameter of the shafts for the planetary gears ... 35.255 ± 0.006 mm (1.3880 ± 0.0002 inch)

(13) Inside diameter of the planetary gears ... 43.221 ± 0.008 mm (1.7016 ± 0.0003 inch)

(14) 7H-7658 Spring

Quantity ... 10

Length under test force ... 105.56 mm (4.156 inch)

Test force ... 185 ± 15 N (42 ± 3 lb)

Free length after test ... 140.5 mm (5.532 inch)

Outside diameter ... 14.3 mm (0.563 inch)

(15) Inside diameter of the planetary gears ... 43.221 ± 0.008 mm (1.7016 ± 0.0003 inch)

(16) Diameter of the shafts for the planetary gears ... 35.255 ± 0.006 mm (1.3880 ± 0.0002 inch)

Illustration 2	g00713467

Intermediate speed sensors are identified on the bracket by the designation I1 and I2. Output speed sensors are identified on the bracket by the numbers 01 and 02.

(17) Gap measurement for the speed sensors ... 0.71 ± 0.18 mm (0.028 ± 0.007 inch)

Note: The following alternate method may be used to set the sensor gap. Turn the speed sensor until the tip contacts the gear. Then, back out the sensor by 1/2 turn (180 degrees). Be sure that the sensor does not turn when you tighten the locknut.

(18) Torque for locknut on four speed sensors ... 25 ± 5 N·m (220 ± 45 lb in)

Note: The locknuts for the torque converter speed sensor and the engine speed sensor have the same torque as the locknuts for the transmission speed sensors.