1983/08/15 Caterpillar


Recommendations To Avoid Piston Seizures{1214,1213,1215}

Usage:


3412 Generator Set Engines

Some 3412 Generator Set Engines are used on drill rigs for auxiliary electricity. Experience has shown that there are several conditions in this application that can possibly cause a piston seizure failure.

Inspections show that the primary reason is depletion (decrease) of the oil additives caused by extended oil change intervals beyond the Caterpillar recommendations. Another factor that can contribute to (help cause) a piston seizure is high inlet air restriction. High inlet air restriction can be caused by inadequate air cleaner servicing plus engine blowby and/or exhaust gases that collect in the air cleaner element.

Low jacket water temperature, and low engine load factor can permit combustion products to form sludge in the oil.

The recommendations that follow will help prevent piston seizures in generator set engines used in drill rig applications.

1. Use the Caterpillar oil change interval recommendation to make sure the correct oil additive level is available. This is very important.
2. Use the heavy duty air cleaner arrangement and an appropriate blowby disposal tube and exhaust stack so these gases will not get into the air intake.
3. Use the 9N3711 Thermostat to keep the engine operation temperature at a high level.
4. Start a scheduled oil sampling program with your Caterpillar dealer using Infrared Analysis to check the condition of the oil at specific intervals.

Caterpillar Information System:

1983/08/15 Repair Of Damaged Threads{0660}
1983/08/15 Keep Alternators Without Pulleys In A Horizontal Position During Installation To Prevent Internal Damage{1405}
1983/08/15 Recommendations For Use Of 6V6125 Infrared Thermometer{0651}
1983/08/15 New Liner Seat Insert Available{1217}
1983/08/15 New Actuator Cylinder Used In Air Shutoff{7418,1078}
1983/08/15 New Filter Orifice Helps Prevent Governor Surge{1264,1263}
1983/08/15 Information For Repair Of Hydraulic Fuel Ratio Controls{1278}
1983/08/15 New Service Tools Available{0600}
1983/08/08 New Procedure And New Tool Can Be Used To Remove Cylinder Sleeves From The Cylinder Block{1222,1223}
1983/08/08 Special Instruction Has Repair Procedure For 6V4060 Engine Set Point Indicator Group{0651}
1983/08/08 New Housing Assembly, Front Housing And Carrier Used In 8L4230 And 8L4231 Marine Gear Groups (Twin Disc MG509){3300}
1983/08/08 Hydraulic Boring Machine Available{0664}
1983/08/15 Digital Tachometer Available{7462}
1983/08/15 New Turbocharger Exhaust Coupling Prevents Exhaust Gas Leakage{1052,1059,1061}
1983/08/15 3512 Generator Set Engines (1500 And 1800 RPM) Must Use Flywheel Balance Weights{1156}
1983/08/15 Troubleshooting Engine Vibration; Damper Adapter Can Be Changed{1205,1000}
1983/08/15 New Fuel Ratio Control Group Has Improved Diaphragm{1278,1257,1251}
1983/08/15 New Water Seals Used In Cylinder Head Groups{1115,1101}
1983/08/15 Replacement Parts And Service For 6V3021 Crimping Tool And 6V3022 Cable Cutter{0610}
1983/08/22 Improved Voltage Regulator Assembly Now Used{4450,4467}
1983/08/22 New Governor Drive Gears And Weight Assemblies{1264}
1983/09/05 New Inspection Report Forms Available{0336,0372,7550}
1983/09/05 Service Information Available For Altronic Ignition System{1552}
1983/09/05 Replacement Counterweights And Information For Replacement Of Counterweights And Balancing The Crankshaft{1202,0652}
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