545 Wheel Skidder Machine Systems Caterpillar


Steering Cylinder - Remove and Install

Usage:

545 2FZ

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
FT-1114  Vacuum Cap 

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced.

  2. Release the pressure in the system. Refer to Disassembly and Assembly, "System Pressure - Release" for the machine that is being serviced.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


Note: Put identification marks on all lines and on all hoses for installation purposes. Plug all lines and all hoses. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.



    Illustration 1g00604295

  1. Remove both access panels (1) from the side of the machine.


    Illustration 2g00604298

  2. Disconnect grease line (2) from the head end of steering cylinder (3).


    Illustration 3g00604299

  3. Place wood block (4) under the rod end of steering cylinder (3). This will help to support the steering cylinder during removal, if necessary.


    Illustration 4g00604300

  4. Remove bolt (6) and pin (5) from the rod end of the steering cylinder.

    Note: Make sure that there are no personnel near the machine. Do not disconnect the steering frame lock.

  5. Start the engine. If you are removing the left steering cylinder, turn the steering wheel all the way to the left. If you are removing the right steering cylinder, turn the steering wheel all the way to the right. This will retract the steering cylinder so that the cylinder may be removed from the machine. Stop the engine.

  6. Use Tooling (A) and shop air to place a vacuum on the hydraulic tank.


    Illustration 5g00604301

  7. Disconnect hose (8) from the rod end of steering cylinder (3). Remove bolt (7) and place hose (8) aside.


    Illustration 6g00604302

  8. Disconnect hose (9) from the head end of the steering cylinder.

  9. After the hoses have been plugged, remove the shop air and Tooling (A) in order to remove the vacuum from the hydraulic tank.


    Illustration 7g00604303

  10. Remove bolt (10) and pin (11) from the head end of steering cylinder (3). Remove the steering cylinder.

Installation Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
FT-1114  Vacuum Cap 

    Note: Make sure that there are no personnel near the machine. Do not disconnect the steering frame lock.

  1. Start the engine. If you are installing the left steering cylinder, turn the steering wheel all the way to the left. If you are installing the right steering cylinder, turn the steering wheel all the way to the right. This will allow the retracted steering cylinder to be installed on the machine. Stop the engine.


    Illustration 8g00604299

  2. Place steering cylinder (3) in position for installation. Place wood block (4) under the rod end of steering cylinder (3). This will help to support the steering cylinder during installation.


    Illustration 9g00604303

  3. Install pin (11) and bolt (10) in the head end of steering cylinder (3).

  4. Use Tooling (A) and shop air to place a vacuum on the hydraulic tank.


    Illustration 10g00604302

  5. Connect hose (9) to the head end of the steering cylinder.


    Illustration 11g00604301

  6. Connect hose (8) to the rod end of steering cylinder (3). Install bolt (7) in order to support hose (8).


    Illustration 12g00604300

  7. Install pin (5) and bolt (6) in the rod end of the steering cylinder.

  8. After the hoses have been connected, remove the shop air and Tooling (A) in order to remove the vacuum from the hydraulic tank.



  9. Illustration 13g00604298

  10. Remove the wood block from the rod end of steering cylinder (3). Connect grease line (2) to the head end of steering cylinder (3).


    Illustration 14g00604295

  11. Install both access panels (1) on the side of the machine.

End By:

  1. Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced.

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