- Track-Type Tractor:
- D11R Carrydozer (S/N: 9XR; AAF)
Introduction
This instruction provides the necessary procedure for you to install the ripper.
Refer to the necessary parts lists in each section.
After assembly is completed, prepare the machine for service. Refer to the Operation And Maintenance Manual for proper machine preparation.
Do not perform any procedure that is outlined in this publication until you have read the information and you understand the information. Do not order any parts until you have read the information and you understand the information.
Reference: Service Manual, Parts Book, Operation And Maintenance Manual.
Do not attempt to assemble this machine until you read and you understand the assembly instructions. Improper assembly procedures could result in injury or death. |
NOTICE |
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Do not allow any dirt or foreign material to get into the hydraulic system during assembly, connection of lines, when components are filled with fluid, or during any maintenance operation. |
NOTICE |
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Maintain the oil in the hydraulic system at the correct level to prevent pump cavitation. |
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
Note: Do not coat any fasteners with oil or grease prior to tightening. Instructions are given when lubrication is required.
Approximate Weights
NOTICE |
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When a hoist is used to lift any part or assembly, stand clear of the area. Always make sure the hoist has the correct capacity. Approximate weights of the components are shown in the chart which follows. |
Approximate Weights     | |||
---|---|---|---|
Part Number     | Description     | Kg     | Lb     |
167-1024     | Beam Assembly     | 7364     | 16200     |
128-6816     | Frame Assembly     | 2661     | 5854     |
6Y-5615     | Tooth     | 26     | 57     |
8E-8413     | Shank     | 586     | 1290     |
144-8321     | Transmission Guard     | 400     | 881     |
101-8581     | Lift Cylinder     | 341     | 750     |
130-3263     | Tilt Cylinder     | 455     | 1001     |
Installation of Ripper
Necessary Parts
130-6459 Ripper Frame (Group)     | |||
---|---|---|---|
Item     | Part Number     | Description     | Qty     |
1     | 128-6816     | Frame Assembly     | 1     |
2     | 8W-9506     | Spacer     | 2     |
3     | 6J-8422     | Pin Assembly     | 2     |
4     | 4T-8901     | Pin Assembly     | 2     |
5     | 9W-5556     | Spacer     | 18     |
6     | 7K-9211     | Seal     | 16     |
7     | 105-5448     | Pin Assembly     | 2     |
8     | 7X-0365     | Bolt (3/4 inch by 1 1/2 inch)     | 20     |
9     | 7T-7305     | Plate     | 10     |
10     | 4T-2805     | Pin Assembly     | 2     |
11     | 9J-2290     | Pin Assembly     | 2     |
12     | 5P-9899     | Plug     | 2     |
13     | 5P-2672     | Seal     | 8     |
14     | 9U-8404     | Spacer     | 6     |
20     | 132-0055     | Pin Assembly     | 2     |
22     | 7X-0388     | Bolt (7/8 inch by 4 1/2 inch)     | 2     |
23     | 6K-0545     | Locknut     | 2     |
Cylinder Groups     | |||
---|---|---|---|
Item     | Part Number     | Description     | Qty     |
15     | 130-3263     | Tilt Cylinder (Right)     | 1     |
16     | 130-6381     | Tilt Cylinder (Left)     | 1     |
17     | 101-8581     | Lift Cylinder (Right)     | 1     |
18     | 101-8614     | Lift Cylinder (Left)     | 1     |
107-1023 Ripper Beam and Tooth     | |||
---|---|---|---|
Item     | Part Number     | Description     | Qty     |
24     | 167-1024     | Beam Assembly     | 1     |
25     | 6Y-5615     | Tooth     | 3     |
26     | 3G-6509     | Pin (1)     | 3     |
27     | 102-9062     | Pin Assembly (1)     | 6     |
( 1 ) | Part of 6Y-5615 Tooth (25) |
141-8376 Ripper Lines     | |||
---|---|---|---|
Item     | Part Number     | Description     | Qty     |
28     | 9M-0164     | Clamp     | 8     |
29     | 139-2455     | Shield (Right)     | 2     |
30     | 139-2456     | Shield (Left)     | 2     |
31     | 141-7225     | Hose Assembly     | 2     |
32     | 141-7226     | Hose Assembly     | 2     |
33     | 141-7228     | Hose Assembly     | 2     |
34     | 141-7230     | Hose Assembly     | 2     |
35     | 147-6626     | Shield     | 8     |
36     | 151-5203     | Grommet     | 4     |
37     | 4J-0520     | Seal     | 16     |
38     | 4L-9337     | Bolt (3/8 inch by 1 1/2 inch)     | 8     |
39     | 153-8462     | Clip     | 2     |
40     | 153-8463     | Clip     | 2     |
41     | 5P-8444     | Grommet     | 2     |
42     | 8T-4896     | Washer     | 4     |
43     | 4L-6454     | Bolt (3/8 inch by 1 inch)     | 4     |
Transmission Guard     | |||
---|---|---|---|
Item     | Part Number     | Description     | Qty     |
47     | 144-8321     | Guard Assembly     | 1     |
48     | 151-4004     | Cover Assembly     | 1     |
49     | 7X-0406     | Bolt (1 inch by 3 inch)     | 12     |
50     | 8T-5361     | Washer     | 12     |
51     | 8T-8919     | Bolt (1/2 inch by 1 3/4 inch)     | 2     |
52     | 8T-4223     | Washer     | 2     |
160-0982 Lubrication Lines     | |||
---|---|---|---|
Item     | Part Number     | Description     | Qty     |
53     | 3S-2093     | Strap     | 2     |
54     | 8C-6865     | Connector     | 2     |
55     | 160-4188     | Hose     | 1     |
56     | 160-4189     | Hose     | 1     |
57     | 170-4760     | Plate     | 2     |
58     | 3J-7354     | Seal     | 2     |
59     | 4D-9517     | Clip     | 2     |
60     | 4J-5477     | Seal     | 4     |
61     | 5M-3062     | Bolt (3/8 inch by 3/4 inch)     | 2     |
62     | 6V-8628     | Elbow     | 1     |
63     | 6V-9000     | Elbow     | 1     |
64     | 7X-0408     | Bolt (1 inch by 3 1/2 inch)     | 4     |
65     | 8T-4896     | Washer     | 2     |
Installation of Ripper Frame
- Attach a hoist (A) to the transmission guard (47). Remove twelve bolts (49) and washers (50) from the machine. Remove transmission guard (47) from the machine.
Illustration 1 | g00945993 |
- Attach a suitable lifting device to the ripper frame assembly (1) at location (B) .
Illustration 2 | g00945982 |
- Position ripper frame assembly (1) to the machine with a suitable lifting device. Use three stands under frame assembly (1) in order to hold the frame in a level position during assembly.
- Install four seals (13) (two seals on each side) to the lower bores on the frame. The lip of each seal should be to the outside.
Illustration 3 | g00486564 |
- Use spacers (5), as required. Use two pins (10), two plates (9), and four bolts (8) to install ripper frame (1). Tighten bolts (8) to a torque of 430 ± 60 N·m (317 ± 44 lb ft).
Note: Use spacers (5) evenly on each side in order to eliminate side movement of the frame.
Illustration 4 | g00486569 |
Illustration 5 | g00594314 |
Installation of Transmission Guard and Lubrication Lines
- Install guard assembly (47) to the rear of the machine with washers (50) and twelve bolts (49). Tighten bolts to a torque of 900 ± 100 N·m (664 ± 74 lb ft). Four bolts are installed with the plates for the lubrication lines in the next section.
Illustration 6 | g00945994 |
- Install connectors (54) and elbows (62) and (63) with seals (58) to the back of the case.
Illustration 7 | g00588602 |
- Install hoses and route hoses (55) and (56) to connectors (54) and elbows (62) and (63) with four seals (60) .
- Install two plates (57) with four bolts (64). Tighten bolts (64) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).
- Clip hoses (55) and (56) to plates (57). Use two clips (59), two washers (65), and two bolts (61). Tighten bolts (61) to a torque of 47 ± 9 N·m (35 ± 7 lb ft).
- Assemble two straps (53) to the hoses and to the links on the back of the case.
Installation of the Lift Cylinders, the Tilt Cylinders, and Hydraulic Lines
Installation of Lift Cylinders and Tilt Cylinders
Start on the right side of the machine.
- Install two seals (6) in lift cylinder (17) (head end). The lip of the seals should face outward.
Illustration 8 | g00785914 |
- Use pin (11), plate (9) and two bolts (8) to install lift cylinder (17) to the machine frame. Tighten bolts (8) to a torque of 430 ± 60 N·m (317 ± 44 lb ft).
- Repeat Step 1 and Step 2 in order to install left side lift cylinder (18) .
- Connect hose assembly (34) to port (Q) in ripper valve (S) .
Illustration 9 | g00486706 |
- Connect the 90 degree end of hose assembly (33) to port (P) in ripper valve (S) .
- Connect hose assembly (34) to the head end of the right lift cylinder.
- Connect hose assembly (33) and shield (29) to the rod end of the left lift cylinder. Use two bolts (38) for shield (29). Use clamp (28) to install shield (35) and grommet (36) .
- Connect hose assembly (34) to port (Q) in junction block (R) .
- Connect hose assembly (33) to port (P) in junction block (R) .
- Connect hose assembly (34) to the head end of the left lift cylinder.
- Connect hose assembly (33) and shield (30) to the rod end of the left lift cylinder. Use two bolts (38) for shield (30). Use clamp (28) to install shield (35) and grommet (36) .
- Install two seals (6) in lift cylinder (17) (rod end). The lip of the seals should face outward.
Illustration 10 | g00787380 |
- Start the machine and extend the cylinder rod end into the pin bore.
- Use spacer (14), pin (7), plate (9), and two bolts (8) to install lift cylinder (17) to ripper frame (1). The grease fitting on the rod end should face upward.
Note: Spacers (5) should be used evenly on both sides to eliminate side movement of the cylinder during operation.
- Stop the machine.
- Repeat Step 12 through Step 15 in order to install lift cylinder (18) on the left side to ripper frame (1) .
- Install two seals (6) in tilt cylinder (15) (head end). The lip of the seals should face outward. Use a wood block to support the tilt cylinder on the lift cylinder.
Illustration 11 | g00486706 |
Illustration 12 | g00774653 |
- Use spacer (2), spacer (14), pin (20), bolt (22) and locknut (23) to install tilt cylinder (15) to the machine frame. Tighten bolt (22) to a torque of 700 ± 90 N·m (516 ± 66 lb ft).
- Repeat Step 17 and Step 18 in order to install left side tilt cylinder (16) .
- Connect hose assembly (31) to port (N) in ripper valve (S) .
Note: Use one seal (37), two half flanges (44), four washers (45) and four bolts (46) to connect each end of the eight hose assemblies.
- Connect hose assembly (32) to port (M) in ripper valve (S) .
- Connect hose assemblies (31) and shield (29) to the rod end of the right tilt cylinder. Use two bolts (38) for shield (29). Use two clamps (28) and one grommet (36) with shields (35). Use flat washer (42) and bolt (43) to install clips (39) and (40) and grommet (41) .
- Connect hose assembly (32) to the head end of the right tilt cylinder.
- Connect hose assembly (31) to port (N) in junction block (R) .
- Connect hose assembly (32) to port (M) in junction block (R) .
- Connect hose assembly (31) and shield (30) to the rod end of the left tilt cylinder. Use two bolts (38) for shield (30). Use two clamps (28) and one grommet (36) with shields (35). Use flat washer (42) and bolt (43) to install clips (39) and (40) and grommet (41) .
- Connect hose assembly (32) to the head end of the left tilt cylinder.
Installation of Ripper Beam
Illustration 13 | g00774671 |
- Install four seals (13) (two on each side) in ripper frame (1). The lip of the seals should face outward.
- Use spacers (5), two pins (4), two plates (9) and four bolts (8) to install carriage assembly (24) to ripper frame (1) .
Note: Spacers (2) should be used evenly on both sides to eliminate side movement of the frame during operation.
- Install two seals (6) in right side tilt cylinder (15) (rod end). The lip of the seals should face outward.
- Start the machine and extend the cylinder rod end into the pin bore.
- Use spacer (14), pin (3), plate (9), and two bolts (8) to install carriage assembly (24) to tilt cylinder (15). The grease fitting on the rod end should face downward.
- Stop the machine.
- Repeat Step 1 through Step 6 in order to install left side tilt cylinder (16) to beam assembly (24) .
Installation of the Ripper Teeth
At operating temperature, the hydraulic tank is hot and under pressure. Hot oil can cause burns. Remove the fill cap only when the engine is stopped and the cap is cool enough to touch with your bare hand. Remove the fill cap slowly to relieve pressure. |
- Use pin (26), and two pins (27) to install tooth (25) in beam (24). Repeat for the other teeth.
Note: Refer to your machine's Operation and Maintenance Manual for lubrication instructions before operating the ripper.
Illustration 14 | g00658539 |
- Move the lift cylinders and the tilt cylinders in a full stroke in both directions several times. Check all connections for leaks. Make any necessary repairs.
- Check hydraulic oil tank level. If necessary, add oil in order to maintain the level at the FULL mark on the sight gauge.
Installation of Ripper Lights
Necessary Parts
131-2141 Ripper Lights     | |||
---|---|---|---|
Item     | Part Number     | Description     | Quantity     |
66     | 9X-6772     | Strap     | 2     |
67     | 125-2000     | Harness Assembly     | 1     |
68     | 125-2001     | Lighting Group (1)     | 1     |
69     | 133-7114     | Bracket Assembly     | 1     |
70     | 4P-7581     | Clip     | 1     |
71     | 5P-1075     | Washer     | 3     |
72     | 7X-0293     | Bolt (3/8 inch by 4 3/4 inch)     | 3     |
( 1 ) | See Table 9 for the parts list. |
125-2001 Ripper Lights     | |||
---|---|---|---|
Item     | Part Number     | Description     | Quantity     |
73     | 147-0319     | Lamp     | 1     |
74     | 5P-2955     | Bolt     | 1     |
75     | 6V-8189     | Nut     | 1     |
76     | 8T-4224     | Washer     | 2     |
77     | 111-8314     | Bracket     | 1     |
78     | 9W-4361     | Mount     | 4     |
79     | 114-2368     | Guard     | 1     |
80     | 5M-3062     | Bolt     | 1     |
81     | 5P-1075     | Washer     | 9     |
82     | 6V-8801     | Nut     | 8     |
Installation
- Assemble bracket (77) to lamp (73) with one bolt (74), two washers (76) and one nut (75). Tighten the bolt to a torque of 13 ± 3 N·m (18.5 ± 4 lb ft).
Illustration 15 | g00658111 |
- Assemble harness (67) to the terminals on the lamps. Tighten the terminal screws to a torque of 1.7 ± 0.25 N·m (1.3 ± 0.2 lb ft).
- Install bracket (69) to the transmission cover with three bolts (72) and three washers (71). Tighten bolts (72) to a torque of 47 ± 9 N·m (35 ± 7 lb ft).
- Assemble guard (79) to bracket (69) with four mounts (78), eight nuts (82), and eight washers (81). Tighten to a torque of 20 ± 4 N·m (14.8 ± 3 lb ft).
Illustration 16 | g00658129 |
- Assemble lamp (73) to bracket (79). Use one bolt (80) and one washer (81) through the top of the guard. Tighten the bolt to a torque of 47 ± 9 N·m (35 ± 7 lb ft).
- Connect harness assembly (67) to the existing harness.
Standard Torque for Fasteners
Nuts and Bolts     | ||
---|---|---|
Thread Size     | Standard Torque (1)     | |
Metric     | Inch     | |
M6     |     | 12 ± 3 N·m (9 ± 2 lb ft)     |
    | 1/4     | 12 ± 3 N·m (9 ± 2 lb ft)     |
    | 5/16     | 25 ± 6 N·m (18 ± 4 lb ft)     |
M8     |     | 28 ± 7 N·m (21 ± 5 lb ft)     |
    | 3/8     | 47 ± 9 N·m (35 ± 7 lb ft)     |
M10     |     | 55 ± 10 N·m (41 ± 7 lb ft)     |
    | 7/16     | 70 ± 15 N·m (50 ± 11 lb ft)     |
M12     |     | 100 ± 20 N·m (75 ± 15 lb ft)     |
    | 1/2     | 105 ± 20 N·m (75 ± 15 lb ft)     |
M14     |     | 160 ± 30 N·m (120 ± 22 lb ft)     |
    | 9/16     | 160 ± 30 N·m (120 ± 22 lb ft)     |
    | 5/8     | 215 ± 40 N·m (160 ± 30 lb ft)     |
M16     |     | 240 ± 40 N·m (175 ± 30 lb ft)     |
    | 3/4     | 370 ± 50 N·m (275 ± 37 lb ft)     |
M20     |     | 460 ± 60 N·m (340 ± 44 lb ft)     |
    | 7/8     | 620 ± 80 N·m (460 ± 60 lb ft)     |
M24     |     | 800 ± 100 N·m (590 ± 75 lb ft)     |
    | 1     | 900 ± 100 N·m (660 ± 75 lb ft)     |
    | 1 1/8     | 1300 ± 150 N·m (960 ± 110 lb ft)     |
M30     |     | 1600 ± 200 N·m (1180 ± 150 lb ft)     |
    | 1 1/4     | 1800 ± 200 N·m (1320 ± 150 lb ft)     |
    | 1 3/8     | 2400 ± 300 N·m (1780 ± 220 lb ft)     |
M36     |     | 2700 ± 300 N·m (2000 ± 220 lb ft)     |
    | 1 1/2     | 3100 ± 350 N·m (2280 ± 260 lb ft)     |
( 1 ) | Refer to Specifications, SENR3130, "Torque Specifications" or the topic "Torque Specifications" in the Operation and Maintenance Manual of your machine for additional information. |