623F Wheel Tractor-Scraper Machine Systems Caterpillar


Steering Control Valve - Disassemble

Usage:

623F 5EW

Disassembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-1859     Retaining Ring Pliers     1    

Start By:

  1. Remove the steering control valve. Refer to Disassembly and Assembly, "Steering Control Valve - Remove".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Place identification marks on the steering control valve for assembly purposes.




    Illustration 1g01035491

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove plug (2), spring (3), and strainer (4) from steering control valve (1) .



    Illustration 2g01160560

  1. Remove check and relief valve (5) and the O-ring seals from steering control valve (1) .



    Illustration 3g01035494

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove plugs (7), the O-ring seals, springs (8), and check balls (9) from check and relief valve (5). Remove plug (6) and the O-ring seal from check and relief valve (5). Remove valves (10), the rings, and the O-ring seals from check and relief valve (5) .



    Illustration 4g01035496

  1. Remove check valves (11) and (12) from check and relief valve (5) .



    Illustration 5g01035498

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Use Tooling (A) to remove retaining ring (13) from check valve (12). Remove spacer (18), spring (14), and check ball (19) from check valve (12). Remove plug (17) and O-ring seal (21) from check valve (12). Remove stem (16) and the O-ring seal from check valve (12). Remove O-ring seals (20) and O-ring seal (15) from check valve (12) .

  1. Repeat Step 5 for check valve (11) .



    Illustration 6g01035499



    Illustration 7g01035500

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove nut (28), retainer assembly (27), O-ring seal (26), spacer (25), spring (24), and poppet (23) from cover (22) .



    Illustration 8g01035501

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove bolts (29) and cover (22) from steering control valve (1) .



    Illustration 9g01035502

  1. Remove valve (30) from cover (22). Remove O-ring seal (31) from valve (30). Remove O-ring seals (32) from cover (22) .



    Illustration 10g01035503

  1. Remove springs (35), shims (34), and valve (33) from steering control valve (1). Remove valve (36) from steering control valve (1). Remove spool valve (37) from steering control valve (1) .



    Illustration 11g01035505

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Slowly remove bolt (40) and the washer from spool valve (37). Remove retainer (43), spring (39), washer (42), retainer (38), and shims (41) from spool valve (37) .



    Illustration 12g01035506

  1. Remove plugs (44) and the O-ring seals from spool valve (37) .



    Illustration 13g01035508

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove plug (45) and the O-ring seal from cover (49). Remove shims (46), spring (47), and stem (48) from cover (49) .



    Illustration 14g01035509

  1. Remove bolts (50) and cover (49) from steering control valve (1) .



    Illustration 15g01035511

  1. Remove valve (51) and spacer (54) from steering control valve (1). Remove O-ring seals (52) from valve (51). Remove O-ring seal (53) from spacer (54) .



    Illustration 16g01035512

  1. Remove plug (55) and the O-ring seal from valve (51) .

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