Usage:
CONFIDENTIAL TIBU3646-00
TECHNICAL INFORMATION BULLETIN |
October 30, 2002 |
TRACK-TYPE TRACTORS |
D6M (4JN, 2RN, 9ZM, 3WN, 4HS, 5NR, 2YS, 4GS, 6LR, 5WR) |
Component Code(s) 5101 |
SUBJECT: INSTALLATION OF STOPS ON C-FRAME AND BLADE OF D6M
PROBLEM:
Failure of the angle cylinder on the D6M tractor may occur in high corner blade loading applications. The bolt (1J-2175) that holds the cylinder piston to the rod may loosen or break, leading to an angle cylinder failure.
SOLUTION:
Use the following procedure to weld stops to the C-frame and to the blade:
Required Parts |
|||
Part |
Part Number |
Description |
Quantity |
1 |
C-Frame Stop |
2 |
|
2 |
Blade Stop (LH) |
1 |
|
3 |
Blade Stop (RH) |
1 |
Illustration 1
Illustration 2
- Raise the blade until the C-frame is in a horizontal position. Place a block under the C-frame tower for support.
- In order to make the right side of the C-frame and blade accessible, angle the blade to the left until the blade reaches the maximum angle.
- Grind the paint on the C-frame around the perimeter where the C-frame stop will be welded.
- Tack weld two small scrap parts (5) that will support stop (1) at 15 mm (0.590 inch) (A) above the bottom of C-frame (4). See Illustration 3.
- Use a clamp (6) to press stop (1) to C-frame (4), as in Illustration 4.
- Tack weld the stop to the C-frame, as in Illustration 5.
- Remove the two tacked scrap parts (See Illustration 3). Weld along the perimeter of the C-frame stop.
- Grind the paint on the blade around the perimeter where blade stop (3) will be welded.
- Tack weld two scrap strips (7) to the bottom face of the blade. The strips should be positioned to support the stop during welding operations.
- Grind the top surface of the strips, as indicated in Illustration 9, so that the stop can fit into position, resting on the strips.
- Weld two small scrap strips together in order to make fixture (8) that will clamp stop (3) against the blade. See Illustration 10.
- Tack weld fixture (8) to the blade in a location that will allow stop (3) to slide into position, as in Illustration 10.
- Use a suitable jack (9) to push stop (3) tightly against the back of the blade. The weight of stop (3) is 25 kg (55 lb).
- Tack weld the stop to the blade.
- Remove the tacked scrap parts (see Illustration 8 and Illustration 10). Weld along the perimeter of the stop.
- Repeat Steps 1 through 15 for the left side of the C-frame and blade.
- Paint exposed metal in order to prevent corrosion. See Illustration 13.
Illustration 3
Illustration 4
Illustration 5
Illustration 6
NOTE: Due to fabrication tolerances, the rear part of the stop may pull away from the C-frame (Illustration 6). Use a clamp to press the stop firmly against the C-frame before tacking.
Illustration 7
Illustration 8
Illustration 9
Illustration 10
Illustration 11
Illustration 12
Illustration 13
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