Auxiliary Water Pump - Assemble
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 1P-1855 | Retaining Ring Pliers | 1 |
B | 1P-1861 | Retaining Ring Pliers | 1 |
C | 1P-0510 | Driver Group | 1 |
G | 323-3526 | Seal Installer Tool | 1 |
H | 1U-6396 | O-Ring Assembly Compound | - |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
Note: Your specific auxiliary water pump may vary. Refer to Parts Information for more information.
- Use Tooling (A) to install retaining ring (34) on shaft (19). Install washer (33) on the shaft.
- Raise the temperature of the ball bearings. Install ball bearing (31), spacer (32), and ball bearing (30) on shaft (19).
- Install washer (29) on shaft (19). Use Tooling (A) to install retaining ring (28) on the shaft.
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Illustration 2 g01039556 - Use a suitable press to install shaft (19) in housing (15).
- Use Tooling (B) to install retaining ring (23) in the housing.
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Illustration 3 g01110719 - Use Tooling (G) to install pump seal assembly (27).
- Install plate assembly (24) in housing (15). Ensure that locator pin (35) is aligned with the slot in the housing.
- Install washer (25) on pump shaft (19). Use Tooling (A) to install retaining ring (26) on the shaft.
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Illustration 4 g01039601 - Position cam (17) in housing (15) and install the O-ring seal and bolt (16).
- Install stainless key (18) and impeller (21) on shaft (19).
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Illustration 5 g01033399 - Use Tooling (C) and a suitable press to install pump seal (20) in adapter (13).
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Illustration 6 g01039609 - Install adapter (13) over shaft (19) on housing (15). Install bolts (14).
- Lubricate O-ring seal (22) with Tooling (H). Install the O-ring seal on the housing.
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Illustration 7 g01039620 - Position cover (6) on housing (15) and install the washers and bolts (7).
- Position gear (8) on the shaft. Install washer (4) and nut (5). Tighten the nut to a torque of
63 ± 7 N·m (47 ± 5 lb ft) . - Install integral seal (9), if necessary.
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Illustration 8 g01039624 - Lubricate O-ring seal (11) with Tooling (H). Install the O-ring seal in elbow (12). Position the elbow on housing (15) and install bolts (10). Tighten the bolts to a torque of
15 ± 3 N·m (11± 2 lb ft) . - Lubricate O-ring seal (3) with Tooling (H). Install the O-ring seal in elbow (2). Position the elbow on the housing and install bolts (1). Tighten the bolts to a torque of
15 ± 3 N·m (11± 2 lb ft) .
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Illustration 1 | g01033150 |
End By:
- Install the auxiliary water pump. Refer to Disassembly and Assembly, "Auxiliary Water Pump - Install".
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