C9 Marine Engines and C9 Marine Generator Sets Caterpillar


Inlet and Exhaust Valve Guides - Remove and Install

Usage:

C9 C9A

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
157-3722  Exhaust Valve Guide Driver 
4C-6366 Intake Valve Guide Driver 

Start By:

  1. Remove the inlet and exhaust valves.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g01109470

  1. Remove valve stem seal (1) from valve guide (2).

  2. Use Tooling (A) to remove valve guide (2) from the cylinder head assembly.

Installation Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
157-3722  Exhaust Valve Guide Driver 
4C-6366 Intake Valve Guide Driver   
393-0369  Exhaust Valve Guide Stop Collar 
459-1076 Intake Valve Guide Stop Collar 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 2g01109502

  1. Lubricate the bore for the valve guide with clean engine oil.

  2. Position valve guide (2) in the cylinder head. Tap on the top of the valve guide in order to start the valve guide into the cylinder head assembly.

  3. Use Tooling (A) and Tooling (B) to install the valve guide. Install the valve guide until the protrusion is 12.0 ± 0.5 mm (0.47 ± 0.02 inch) above the cylinder head assembly.

  4. Install valve stem seal (1) on valve guide (2).

End By:

  1. Install the inlet and exhaust valves.

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