1982/01/25 Caterpillar


New Tools Available For Installation Of Cylinder Liner Seats; Service Tools For Counterboring Tool Group{0622,1217}

Usage:


G353, G379, G398, G399 Natural Gas Engines;
D379 And D398 Generator Set Engines;
D353, D379, D398 And D399 Industrial And Marine Engines;
And D353 Vehicular Engines

Reference: See the article "New Liner Seat Insert With O-Ring Seal Available" on page 7 of this Service Magazine.

Coolant leakage can be a problem on 6.25" bore engines when the 5P8607, 5P8664 and 6V2111 Inserts for cylinder liner seats are installed. Use of a new installation method and new liner seat inserts can stop this coolant leakage. This method uses new 1W6265, 1W6266, and 1W6267 Inserts, water ferrules, seals and a new installation procedure.


Tools for installation of inserts.

Special Instruction Form SMHS7221-01 has information about the new procedure. Special Instruction Form SMHS7982 is for the installation of the new water ferrules. Dealers must destroy all old instructions about this procedure.

The tools needed for this procedure are now available as shown in the chart.

Two other parts are also available for service repairs of the 5P4175 Counterboring Tool Group. They are the 6V4984 Screw and 6V4985 Cutting Holder Plate.


Depth setting master gauges.


6V4840 Tool Group.


Fixture assemblies.


Parts for repair of 5P4175 Counterboring Tool Group.

Caterpillar Information System:

1982/01/18 New Torque Specification For Bushing{0374,1253,1251}
1982/01/18 Piston And Connecting Rod Assembly Storage Cabinet{0600}
1982/01/18 Communicate With Photography{0336,7750}
1982/01/11 Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly{0626,0644,0665,4457}
1982/01/11 "Sirs User Instructions" Available{0374}
1982/01/11 Use Improved Start Switch In Most Applications{1416}
1982/01/11 Procedure Reduces Possibility Of Spraying Hot Hydraulic Oil When S.O.S. Sample Is Taken{0372,5068}
1982/01/11 Improved Head Gasket Has Larger Fire Ring To Decrease Fretting{1101,1201}
1982/01/11 Check 14 Test Points In Less Than 5 Minutes With The 6V2150 Starting/Charging Analyzer Group{0651,1518,1406}
1982/01/11 Improvements And Test Procedures For Hydramechanical Shutoffs{7418}
1981/12/21 Use Of A Flex-Hone For Cylinder Liner Reconditioning{0664,0674,1216}
1981/12/14 New Cylinder Liners And O-Ring Seals Give Longer Seal Life{1216,1201,1213,1227}
1982/01/25 New Washers Permit Locks To Hold Better{1252}
1982/01/25 New Parts Used In Hydramechanical Shut Off; Prefill Oil Pump{7418}
1982/01/25 New Liner Seat Insert With O-Ring Seal Available{1217,1216}
1982/01/25 Service Recommendation: Clean Hydraulic Filter Housing{5068}
1982/01/25 New Crankshaft Seal Group Has Assembled Rear Seal And Wear Sleeve{1161}
1982/02/01 Gasket Kits{7555}
1982/02/01 Bent Lever For Fuel Shut-Off Solenoid Can Cause Low Engine Performance{1286,1259}
1982/02/01 New Inlet And Exhaust Valves And Exhaust Inserts Available{1101,1103,1105}
1982/02/01 New Flywheel Assemblies Used{1156}
1982/02/01 New Engine Testing And Adjusting Tools Give More Accuracy And Longer Service Life{0651}
1982/02/08 New Piston Pin Retainer Used{1214,1225}
1982/02/08 The Service Publications Information Feedback System{0374}
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