- Engines:
- G3408C (S/N: 3WR1-UP; 8YR1-UP; 6FW1-UP; BAZ1-UP)
- G3412C (S/N: 6ZM1-UP; 9RR1-UP; 8LW1-UP)
Introduction
This Special Instruction provides the rework procedure for converting 165-1592 Ignition Transformer Gp into the 213-7444 Transformer .
Do not perform any procedure that is outlined in this Special Instruction until the entire Special Instruction has been read and understood.
Required Materials
A 214-6131 Ignition Conversion Gp contains the parts that are required to complete this rework procedure.
| Parts list for 214-6131 Ignition Conversion Gp | ||
| Part Number | Description | Quantity |
| 119-9443 | O-Ring Seal | 1 |
| 135-2651 | Seal | 1 |
| 213-7446 | Insulator | 1 |
| 213-7449 | Terminal | 1 |
A 132-8263 Spanner Wrench is required in order to remove the terminal. The spanner wrench is also used to install the terminal.
Rework Procedure
 | |
| Illustration 1 | g00907810 |
165-1592 Ignition Transformer Gp (1) 9X-6477 Screw (2) 3L-8187 Lockwasher (3) 125-7038 Transformer Spring (4) 164-6475 Transformer (5) 5P-6718 O-Ring Seal (6) 117-9051 Adapter (7) 135-2651 Seal (8) 120-9858 Insulator (9) 122-8071 Terminal (10) 119-9443 O-Ring Seal | |
 | |
| Illustration 2 | g00907811 |
213-7444 Transformer (1) 9X-6477 Screw (2) 3L-8187 Lockwasher (3) 125-7038 Transformer Spring (4) 164-6475 Transformer (6) 117-9051 Adapter (7) 135-2651 Seal (10) 119-9443 O-Ring Seal (11) 213-7446 Insulator (12) 213-7449 Terminal | |
- Remove terminal (9) with the 132-8263 Spanner Wrench .
- Tighten insulator (8) in the jaws of a bench vise.
- Rotate transformer (4) back and forth in order to remove the transformer from the insulator. Discard the insulator and the O-ring seals (10) and (5) .
- Remove screws (1) and lockwashers (2) from transformer spring (3). Remove the transformer spring.
- Use a press to install the insulator (11). Press the insulator into the transformer until the insulator is fully seated.
- Reinstall the transformer spring with the screws and the lockwashers. Ensure that the locating tab is located over the connector. Tighten the screws to 2.0 ± 0.5 N·m (18 ± 4 lb in).
 | |
| Illustration 3 | g00908004 |
Locating tab | |
- Install terminal (12) with the spanner wrench. Tighten the terminal to 2.70 ± 0.25 N·m (24 ± 2 lb in). Do not overtighten the terminal.
- Install new O-ring (10) in the insulator.
- Remove seal (7) and discard the seal. Install the new seal that was provided in the kit.