Engine - Install
Installation Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7573     | Link Bracket     | 2     |
B     | 140-7742     | Sleeve     | 1     |
C     | 1U-9200     | Lever Puller Hoist     | 1     |
- Remove the engine oil pan prior to installation of the engine into the chassis. This is necessary in order to allow clearance for installation of the engine.
- Attach a suitable lifting device to engine (58). The weight of engine (58) is approximately 1270 kg (2800 lb). Install engine (58) into position.
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Illustration 1 | g01187162 |
- Connect the engine to the main pump coupling.
- Use Tooling (C) and suitable cribbing in order to support main hydraulic pump (56). The weight of main hydraulic pump (56) is approximately 318 kg (700 lb). Install bolts (57) .
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Illustration 2 | g01187069 |
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Illustration 3 | g01187117 |
- Remove Tooling (C) and suitable cribbing.
- Install support (60). Install bolts (59) and (61). Tighten bolts (59) and (61 ) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).
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Illustration 4 | g01187177 |
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Illustration 5 | g01187171 |
- Connect brackets (55) .
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Illustration 6 | g01187057 |
- Connect cable assemblies (53). Tighten cable assemblies to a torque of 31 ± 4 N·m (22 ± 3 lb ft). Connect clamp (54) .
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Illustration 7 | g01187050 |
- Connect harness assembly (50) onto bracket (51). Connect ground strap (52) .
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Illustration 8 | g01187010 |
- Connect harness assemblies (47). Connect clip (48). Connect harness assemblies (49) .
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Illustration 9 | g01187004 |
- Connect hoses (46). Move valves (45) to the ON position.
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Illustration 10 | g01186969 |
- Connect hose assemblies (44) .
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Illustration 11 | g01186964 |
- Connect hose assembly (43) .
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Illustration 12 | g01186961 |
- Install cover (42) .
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Illustration 13 | g01186955 |
- Connect oil filter and base (40). Connect bracket (41) .
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Illustration 14 | g01186924 |
- Connect hose assembly (39) .
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Illustration 15 | g01186905 |
- Connect hose assemblies (38) .
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Illustration 16 | g01186873 |
- Position cover (36). Install bolts (34) and (37). Connect harness assembly (35) onto cover (36) .
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Illustration 17 | g01186776 |
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Illustration 18 | g01186775 |
- Install guards (33) .
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Illustration 19 | g01186771 |
- Attach Tooling (B) and a suitable lifting device to support (32). The weight of support (32) is approximately 43 kg (95 lb). Install support (32) .
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Illustration 20 | g01186736 |
- Install covers (31) as a unit.
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Illustration 21 | g01186731 |
- Install bracket (29) and cover (30) .
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Illustration 22 | g01186723 |
- Install support (28) .
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Illustration 23 | g01186671 |
- Install hose (27) .
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Illustration 24 | g01186645 |
- Connect ether starting aid tube (26) .
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Illustration 25 | g01186600 |
- Connect hose assemblies (25) .
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Illustration 26 | g01186592 |
- Position hose (23). Connect hose (23). Connect clip (24) .
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Illustration 27 | g01186565 |
- Connect harness assembly (20). Connect cable assemblies (19), and (21). Tighten cable assembly (19) to a torque of 18 ± 2 N·m (13 ± 2 lb ft). Tighten harness assembly (20) to a torque of 4 ± 1 N·m (35 lb in). Connect clips (22) .
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Illustration 28 | g01186506 |
- Connect harness assembly (16A). Position refrigerant compressor (16). Install bolts (17). Move the belt tensioner counterclockwise in order to install belt (18). Install belt (18) .
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Illustration 29 | g01218290 |
- Connect hose assembly (15) .
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Illustration 30 | g01186325 |
- Position cover (11). Position support (13). Install bolts (14). Lower cover (11). Install bolts (12) .
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Illustration 31 | g01186306 |
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Illustration 32 | g01186319 |
- Install brace (10) .
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Illustration 33 | g01186296 |
- Install guard (9) .
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Illustration 34 | g01186277 |
- Install cover (7). Tighten bracket (8). Connect tube (6) and connect to cover (7).
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Illustration 35 | g01186260 |
- Install cover (4). Install tubes (5). Position hose (3). Connect hose (3) .
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Illustration 36 | g01186229 |
- Attach Tooling (A) and a suitable lifting device to support (1). The weight of support (1) is approximately 34 kg (75 lb). Install support (1). Install bracket (2) .
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Illustration 37 | g01186224 |
- Move the fuel shutoff to the ON position. Refer to Operation and Maintenance Manual, " Fuel Tank Shutoff and Drain Control".
- Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, " Cooling System Cooling (ELC) - Change".
End By:
- Install the oil Pan. Refer to Disassembly and Assembly, "Oil Pan - Install ".
- Install the muffler. Refer to Disassembly and Assembly, "Muffler - Install".
- Install the hood. Refer to Disassembly and Assembly, "Hood - Install".
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