2004/06/21 Caterpillar


A New Washer Prevents Oil Leakage From The Hydraulic Pump {507G, 5084}

Usage:

304 NAD
Mini Hydraulic Excavator:
304 CR (S/N: NAD1-UP; BTN1-UP)

Description of Change: The original washer may have been damaged during testing at the factory. Use the new washer with the following procedure in order to prevent further oil leaks.

Adaptable To:

Table 1
Effectivity of New 196-3905 Washer    
Model     Adaptability     Effectivity    
304 CR     S/N:NAD1-1036
S/N:BTN1-586    
S/N:NAD1037-UP
S/N:BTN587-UP    
The 196-3905 Washer is adaptable to the machines that are listed above. Use the following procedure in order to install the new washer.


Illustration 1g01081469

Location of the hydraulic pump




Illustration 2g01081468

Location of the pressure regulator's set screw




Illustration 3g01080856

(1) 224-0038 Nut

(2) 196-3905 Washer

  1. Remove nut (1) and washer (2) from the regulator.

    Note: Take care not to alter the position of the regulator's screw. Altering the position of the regulator's screw may result in loss of hydraulic power.

  1. Clean the nut and the screw.

  1. Apply 3S-6252 Sealant to the screw.

  1. Install a replacement 196-3905 Washer. Make sure that the rubber portion contacts the pump.

  1. Install nut (1). Torque the nut to 18 ± 2 N·m (13 ± 1 lb ft).

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