3114, 3116 and 3126 Engines Caterpillar


Excessive Blue Smoke

Usage:

AP-1000 1HD
Note: Troubleshoot a performance problem first if excessive exhaust smoke is present. Refer to Troubleshooting, "Low Power" or Troubleshooting, "Engine Misfires, Runs Rough Or Is Unstable".

Probable Causes

  • Excess engine oil

  • Failure of the turbocharger oil seal

  • Worn valve guides

  • Worn piston rings and/or worn cylinder walls

  • Wear or damage to pistons

Recommended Repairs

Excess Engine Oil

Ensure that the engine crankcase contains the correct amount of engine oil. If the level of the engine oil increases during engine operation, fuel may be leaking into the oil. Check for fuel in the engine oil. Refer to Troubleshooting, "Fuel In Engine Oil".

Failure of the Turbocharger Oil Seal

If the oil seal in the turbocharger fails, oil will leak into the inlet manifold. Check the inlet manifold for oil. If oil is present, repair the turbocharger.

Worn Valve Guides

Inspect the valve guides for wear. Refer to the Specifications module for the maximum permissible wear of the valve guides. If necessary, recondition the cylinder head.

Worn Piston Rings and/or Worn Cylinder Walls

Piston rings that have excessive wear can cause too much pressure in the crankcase. The additional pressure in the crankcase will cause more than the normal amount of crankcase blowby from the crankcase breather. Use the 8T-2700 Blowby/Air Flow Indicator to check the amount of crankcase blowby. The test procedure is in Special Instruction, SEHS8712. Inspect piston rings and install new parts, as required.

Wear or Damage to Pistons

Inspect the piston for excess wear. Check the clearance between the piston rings and the grooves. Pistons which have worn grooves can cause blue smoke. Damaged pistons can cause blue smoke. Damaged pistons and worn grooves can also cause excessive oil consumption. Ensure that the oil return holes that are under the oil ring are open. Install new components, if necessary.

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