Flywheel - Install
Installation Procedure for the Flywheel Ring Gear
Show/hide table
Always wear protective gloves when handling parts that have been heated. |
- Heat flywheel ring gear (1) to a temperature of 250 °C (480 °F).
Note: Do not use a torch to heat the flywheel ring gear.
Show/hide table
Illustration 1 | g00823145 |
- Install flywheel ring gear (1) on flywheel (2) .
Note: Ensure that the chamfer of the flywheel ring gear is in the correct position on the flywheel.
Installation Procedure of the Flywheel
Show/hide table
Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7575     | Link Bracket     | 1     |
Show/hide table
NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Use Tool (A) and a suitable lifting device to put flywheel (1) in position over guide bolts (3) on the end of the crankshaft.
Show/hide table
Illustration 2 | g00823171 |
- Install bolts (2) in flywheel (1) .
- Remove guide bolts (3) from flywheel (1) .
- Install the remaining bolts (2) in flywheel (1) .
- Tighten bolts (2) to a torque of 100 N·m (74 lb ft).
- Remove Tool (A) and the lifting device from flywheel (1) .
End By: Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
Caterpillar Information System:
3406E Generator Set Engines Information Plate
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines Troubleshooting Dedicated Shutdown Indicators
3034 Engine for Caterpillar Built Machines Flywheel - Remove
3408E and 3412E Engines for Caterpillar Built Machines Exhaust Manifold - Remove and Install
3176C and 3196 Engines for Caterpillar Built Machines Aftercooler - Test
3408E and 3412E Engines for Caterpillar Built Machines Exhaust Temperature - Test
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines Fuel Filter Lines
G3500 Engines Cylinder Liner - Remove
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System CID 0175 FMI 08 Temperature Sender (Engine Oil) Abnormal Signal - Test
3408E and 3412E Engines for Caterpillar Built Machines Flywheel - Install
3034 Engine for Caterpillar Built Machines Exhaust Manifold - Remove and Install
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines Flywheel - Remove
797 Off-Highway Truck Power Train Differential and Bevel Gear
G3500 Engines Cylinder Liner - Install
3612 and 3616 Engines Prelube Pump
3612 and 3616 Engines Prelube Pump
3176B Industrial Engine Sensors and Electrical Components
3034 Engine for Caterpillar Built Machines Flywheel Housing - Remove and Install
Generator Set Control Panel for Switchgear Conversion Modes of Operation
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Final Drive
584 and 584HD Forwarders Work Tools
CIPI UNDERCARRIAGE Arrangements: 9Q5221, 9Q5234, 9Q5243, 9Q5245, 9Q5246, 9Q5247, 9Q5385, 9Q5433, 9Q5482, 9Q5622, 9Q5661, 9Q5719, 9Q5720, 9Q5721, 9Q5722, 9Q5830, 9Q5840, 9Q5857, 9Q5874, 9Q5883, 9Q5930 and 9Q5940 Final Drive
3408E and 3412E Engines for Caterpillar Built Machines Water Pump - Install
G3500 Engines Camshaft Bearings - Remove