Turbocharger - Install
Installation Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 5P-3931     | Anti-Seize Compound     | -     |
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Illustration 1 | g00568970 |
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Illustration 2 | g00556374 |
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Illustration 3 | g00556372 |
- Inspect the condition of the gasket between the turbocharger and the exhaust manifold and inspect the condition of the O-ring seals. Replace the O-ring seals and the gaskets, if necessary.
- Place clean engine oil in the oil supply port of the turbocharger prior to installation. The oil will provide lubrication during starting and protection during storage.
- Apply Tooling (A) to the turbocharger mounting studs on the exhaust manifold.
- Connect compressor (16) , housing (1) and cartridge (15) .
- Install band clamps (12) and (13) .
Tighten the band clamps to the following torque. ... 14 ± 1 N·m (10 ± 1 lb ft)
- Tap lightly around the clamps with a soft hammer and tighten the clamps again.
Tighten the band clamps to the following torque. ... 14 ± 1 N·m (10 ± 1 lb ft)
- Install gasket (14) on the studs for the exhaust manifold. Position compressor (16) , housing (1) , and cartridge (15) on the exhaust manifold.
- Install nuts (4) .
Tighten the nuts to the following torque. ... 70 N·m (51 lb ft)
Note: Discard the nuts after use. Use new nuts for installation.
- Position the gasket, the O-ring seal, and oil drain tube assembly (9) on the turbocharger.
- Install bolts (11) , bolts (10) and the washers.
- Install oil supply tube assembly (3) , and the gasket on the turbocharger. Install bolts (2) and the washers.
- Connect fitting (5) .
- Install clamp (6) and bolt (7) .
- Connect hose (8) to the wastegate.
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