Product Support Program For Replacing Reach Boom And Me Boom On Certain 320, 320L, 320N, 320S, 322L, 322LN, 322N, 325, 325LN, 325N, 330, 330L And 330LN Excavators Caterpillar


Product Support Program For Replacing Reach Boom And Me Boom On Certain 320, 320L, 320N, 320S, 322L, 322LN, 322N, 325, 325LN, 325N, 330, 330L And 330LN Excavators

Usage:

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Caterpillar: Confidential Yellow

NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS5532" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: This Revised Service Letter replaces the February 16, 1999 (Revised March 2000) Service Letter. Changes have been made to the Service Claim Allowances.

Termination Date

March 31, 2001

Problem

The reach boom and ME boom on certain 320, 320L, 320N, 320S, 322L, 322LN, 322N, 325, 325LN, 325N, 330, 330L and 330LN Excavators. Cracks on the side plate, the top plate or the bottom plate at the rear and front baffle areas, or at the welding joint of the central casting to the side plates have been reported on some excavators. The root cause is a manufacturing process involving welds, which will result in unallowable stresses.

Affected Product
Model & Identification Number

320 (4ZJ1-Up)

320L (3XK1-Up)

320N (9WG1-Up)

320S (6KM1-Up)

322L (8ML1-Up)

322LN (4RM1-Up)

322N (9JL1-Up)

325 (9ZK1-Up)

325LN (3LL1-Up)

325L (2SL1-Up)

330 (6ZK1-Up)

330L (2EL1-Up)

330LN (8CK1-Up)

Parts Needed

320

1 - 1124221 Boom Assembly and Bearing - Reach
or
1 - 1124223 Boom Assembly and Bearing - ME

322

1 - 1347139 Boom Assembly and Bearing - Reach
or
1 - 1347135 Boom Assembly and Bearing - ME

325

1 - 1089511 Boom Assembly and Bearing - Reach
or
1 - 1089513 Boom Assembly and Bearing - ME

330

1 - 1347149 Boom Assembly and Bearing - Reach
or
1 - 1347147 Boom Assembly and Bearing - ME

Action Required

See the attached rework procedure.

Service Claim Allowances

NOTE: This is a 15-hour job.

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Attach.

(1-Rework Procedure)

Rework Procedure

Replace the cracked boom at the baffle areas or at the welding joint of the central casting by a new one:

1. Record all data for the damaged boom (boom ID plate) in the attached test sheet.

2. Return the test sheet and photos by mail or by fax (32 71 25 28 98) to:

CATERPILLAR BELGIUM SA
Attn: Thierry Devos
Avenue des Etats-Unis,1
Avenue des Etats-Unis,1
BELGIUM

NOTE: If the test sheet with pictures is not received by the product group, the claim might not be paid by the warranty department. See Illustration 1.

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