PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW FUEL INJECTORS ON CERTAIN C7 OEM ENGINES; AND C7 AND C9 ENGINES INSTALLED IN VARIOUS TRACK-TYPE TRACTORS, TRACK-TYPE LOADERS, MOTOR GRADERS, EXCAVATORS, WHEELED EXCAVATORS, WHEEL SKIDDERS, WHEEL LOADERS, INT Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW FUEL INJECTORS ON CERTAIN C7 OEM ENGINES; AND C7 AND C9 ENGINES INSTALLED IN VARIOUS TRACK-TYPE TRACTORS, TRACK-TYPE LOADERS, MOTOR GRADERS, EXCAVATORS, WHEELED EXCAVATORS, WHEEL SKIDDERS, WHEEL LOADERS, INT

Usage:

REBE5006-00

20Mar2009


U-114
A-100
D-95
O-99

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW FUEL INJECTORS ON CERTAIN C7 OEM ENGINES; AND C7 AND C9 ENGINES INSTALLED IN VARIOUS TRACK-TYPE TRACTORS, TRACK-TYPE LOADERS, MOTOR GRADERS, EXCAVATORS, WHEELED EXCAVATORS, WHEEL SKIDDERS, WHEEL LOADERS, INTEGRATED TOOL CARRIERS, ASPHALT PAVERS, TRACK FELLER BUNCHERS, WHEEL-TRACTOR SCRAPERS, AND COMPACTORS

1290 1251 1254 1713
PS51638
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51638" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2010

PROBLEM

The spool spring that is internal to the HEUI Fuel Injector may fail prematurely on any of the products listed in this service letter. Symptoms of this type of failure are consistent with a flutter, skipping, or a fuel knock from the engine at higher speeds. This type of failure is generally a low hour failure.

NOTE: Use the part hours that are on the fuel injector(s).

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
D6R III GMT00295-00296

JEK00140-00149, 152, 154-155, 159, 161, 165, 169-184

TBC00357-00377, 379-380, 382-430, 432-441, 443-452, 457, 460-461, 463-466, 469, 472-473, 475-477, 479-480, 482-483, 485-486
D6R III LGP DMK00376-00377, 379-380, 383-396, 398-405, 407-412, 415-416, 418-420, 422-431, 433-436, 438, 443-447, 449, 451, 454-458, 461, 463, 466-468, 472-473, 476-477, 479, 481-483, 487-488, 490-492, 494, 496-500, 502-503, 505-507

LGP00260, 262-281, 283-297, 299-308, 310, 312, 314, 317, 319, 321-324, 326-327, 329-346, 348-354, 356-364
D6R III XL EXL00153-00172, 175-176, 178-179, 181-196, 198

JDL00333-00339

LFM00307-00313, 315-317, 322, 325, 327-328, 330-331, 333, 336-337, 339-345, 348-350, 352-354, 358-359, 362, 364-365, 367, 369, 371-373, 376-377, 379, 382-386
D6R III XW DPS00147-00154, 156-160, 162-164, 166

EXW00140
D6R IIIP LGP  DLM00172, 175-176
D6R IIIP XL  RFC00148
D6R IIIP XW  MTJ00159-00161
D6T JHB00144-00148, 150-152, 154-159

PEZ00100-00104

SMC00126-00129, 131-142, 144-145, 148-149, 155-158, 161-173, 175-184
D6T LGP KJL00367-00373, 376-378, 380-382, 387, 389-414, 416-418, 420-431, 433-434, 437, 439-448, 450, 452, 455, 457, 460-466, 468-471, 474-477, 481-483, 488-489, 497-499, 505, 509-514

LKJ00177
D6T P LGP JWD00252

WCG00328-00332, 335, 337-342, 344-347, 349-351, 356-359
D6T P XL  WFH00271-00273, 275-277, 279-280, 282-285, 287-289, 293-301, 305-307, 309-311
D6T P XW  DJG00287-00288, 290-293, 295-297, 299-301, 303-310, 313-314, 318, 322-323, 325
D6T XL GCT00152-00155, 157-162, 164-166, 168-172, 174-181, 183, 186, 188, 190-193, 195, 199, 205-206, 210-211

LAE00126-00127

LAY00404-00411, 413-418, 420-421, 423-432, 434-452, 454-463, 465-466, 468-486, 488-491, 497, 501-511, 513-515, 517-520, 522-528, 530, 533-544, 546, 551-552, 555, 557-561, 564-566, 568-572, 575, 577-578, 580-582, 584, 591, 593-601, 605, 607-608, 613, 620-621, 625, 628, 634, 636-637, 641-642, 645
D6T XW  SKL00274-00276, 278-282, 284-290, 292, 294, 296-299, 301, 304, 306, 308-309, 311-314, 316-317, 321, 323, 327-328, 330-332, 334, 337, 340, 342, 344, 347, 354-356
*******Group  2*******
140M B9D00134, 136-137, 139-140, 150, 152-154, 156-157, 159, 161, 164, 168, 173-174, 180, 182, 184, 189, 191-193, 197, 199, 204, 206, 215-216, 218, 225, 228, 232, 234-235, 237-238, 240-241, 248, 252, 254-256, 258, 261-262, 264, 266, 268-271, 273-274, 276, 284, 287, 296, 320, 322, 325-327, 329-330, 332-334, 338, 341, 343, 347, 350-352, 357, 360-361, 366, 368, 371, 383, 391-392, 394, 398, 401, 408-409, 412, 414, 417, 421, 429, 432-433, 435, 438-439, 443, 449-450, 462, 470, 478, 481, 488, 491-492, 497-498, 500, 504-506, 514, 517, 520, 525, 527, 533-534, 541, 551-553, 556, 568, 571, 573, 575, 581, 584, 587-588, 592, 599, 605, 612-614, 616, 626-627, 629, 632, 637, 646, 648, 654, 657-659, 662, 672, 676-677, 683-685, 721, 725, 734-735, 741-742, 752, 754-755, 761, 766, 770, 772, 774-780, 782, 784-787, 793, 826, 841-842, 844, 864, 870-871

B9M00145, 147, 150-154, 156-157, 159-160, 167-168, 173-174, 176, 181, 190-193, 196, 207-209, 212, 215-217, 224-225, 227, 230-233, 238, 245, 249-250, 252, 261
324D  CJX00245, 247-255, 257, 259-264, 266-267, 269-270, 272-274, 276, 278, 280-281, 283, 285-286, 290, 292, 294, 297-299, 302
324D L DFP00320-00330, 332-335, 337

JJG00512-00527, 529-532, 534, 536-543, 545-552, 554, 556-558, 562-568, 570, 572-578, 580-582, 584-590, 592-596, 598, 601-605, 610, 612-618, 624, 626, 629-631, 633, 635-636, 639, 641-642, 645-646, 648-652, 656, 659-660, 662, 665, 669, 671, 673, 675-676, 678, 680, 687, 690-691, 698-699, 703, 706-710, 712, 714, 717-718, 721-726, 728-731, 733

SYM00593-00594, 597-599, 602-604, 608-609, 611-613, 615-619, 622-623, 626, 628, 630, 632-638, 640-643, 645-647, 649-650, 652-653, 655, 658-661, 663-667, 672-674, 676-679

T2D00299-00306, 308-309, 311-313, 315, 319, 322, 328-330, 335-337, 339-344
324D LN  EJC00627-00630, 633-634, 637-639, 642-643, 647-648, 655, 665-668, 670-671, 673-674, 676-680, 682-684, 687-688, 691-697, 699, 701, 703-717, 719-720, 722
324D OEM  KJR00135, 138-141, 143-146
325D CJM00173-00176, 178

DBH00285, 288-290, 292, 294-298, 300-301, 304-318, 321-324, 326-331, 334-335, 338-342, 346, 350, 353-355, 359-360, 362, 365-366, 368, 372, 375-379, 384, 387, 390-391, 394

GPB00758, 760, 762-764, 766-767, 769-770, 773, 775, 778-779, 781, 783, 785, 787-789, 792, 794-798, 803, 805, 807, 809-810, 813-815, 821-822, 824-825, 827, 829-830, 832-834, 837-838, 840, 842-843, 845-849, 852-857, 859, 861-862, 864-865, 867-876, 878-881, 883-885, 887-889, 891-904, 906-907, 909-910, 912-919, 921-931

KDG00203-00204, 209

PEH00229-00230

PKE00783, 787-792, 794-798, 800-804, 806-811, 814-815, 817-821, 825, 829, 836, 839, 845, 847-848, 851-852, 854-863, 866-874, 876-877, 879-881, 883, 885-886, 888-897, 899-902, 904-905, 907-909, 911-913, 915-918, 920-925, 927-929, 934-939, 943-944, 947-950, 952-955, 960-963, 965-968

SCR00735, 739, 744, 746-748, 750-753, 756-757, 759-767, 769-771
325D FM  C7K00207
325D FM BUTT N  C9M00144
325D FM HEEL  C8L00172-00173, 175
325D L A3R00785-00795, 797-799, 801-808, 810-818, 820-824, 826-832, 834, 836-840, 842, 847, 849, 851-852, 855, 857, 860-861, 863, 865, 868, 874-876, 878, 882-883, 888, 892-893, 895-900, 902-908, 912-913, 915-917, 919, 921-922, 924-926, 928

MCL00199-00200, 203-210
325D OEM  C3N00215, 273-275, 277-278, 280, 282-283, 285, 287-288, 291, 293, 298, 300, 303-304, 307-318, 320-324, 327, 329-334, 336-337, 339-342, 345
328D GTN00251-00252, 254-256, 258-264, 268, 270, 274, 279, 281-282, 287, 290, 292, 295, 297, 308

MKR00204-00205, 207
525C  52500471-00473, 475-483, 485-489, 491, 493-496, 498, 501-506, 508-510, 515, 517-519, 524, 526-529, 531-533, 535-536, 538, 540
535C  53500282-00283, 285-286, 288, 291-292
545C  54500391, 395-397
950H J5J00471-00480, 482-504, 508-512, 514, 516-520, 522-523, 526-527, 531, 533-539, 541-543, 545-550, 553-554, 556-558, 562-563, 565-567, 569-570, 572-574, 579-583, 585-591, 594-597

K5K01426-01431, 1433-1447, 1450-1458, 1460-1461, 1463-1464, 1466-1467, 1469-1472, 1474-1475, 1477-1478, 1481-1484, 1488-1492, 1494-1495, 1497-1498, 1500-1501, 1503-1504, 1506, 1508-1509, 1511, 1513-1518, 1523, 1525, 1527-1529, 1533-1534, 1536, 1539, 1541, 1544, 1546, 1549-1550, 1553, 1556, 1562, 1564, 1566, 1568, 1574-1579, 1581, 1584-1586, 1588, 1591-1592, 1595-1596, 1598-1599, 1601, 1604-1605, 1607-1608, 1611-1612, 1614-1616, 1618, 1620, 1622-1625, 1633, 1637, 1639-1641, 1645, 1651, 1653-1654, 1656-1659, 1661, 1664, 1667, 1674-1675, 1677, 1679-1681, 1684, 1688-1689, 1692-1694, 1696, 1699, 1702-1703, 1705, 1707-1711, 1713-1716, 1719-1722, 1724-1725, 1727, 1729, 1731-1735, 1738-1739, 1741-1744, 1748-1750, 1752-1754

M1G00910-00926, 929-938, 940, 943-944, 946-947, 949-950, 952-953, 955-966, 969-974, 976, 978, 981-989, 991-992, 995-998, 1000-1008, 1010-1012, 1014-1025, 1027-1033, 1035, 1037-1040, 1045-1046, 1053-1057, 1059, 1061-1066, 1072-1074, 1076, 1078, 1080, 1084-1086, 1089-1090, 1095, 1097-1106, 1108-1112, 1115-1117, 1122-1126, 1130, 1132-1135, 1137, 1139, 1141-1143, 1147, 1149-1152, 1154-1159, 1161-1164, 1166-1168

N1A01638-01644, 1646, 1648-1650, 1652, 1655, 1658, 1661, 1663-1669, 1671, 1678, 1683-1685, 1692-1697, 1703, 1706-1708, 1710, 1715-1720, 1722-1724, 1726, 1728, 1730-1731, 1733, 1738, 1745-1748, 1750, 1753-1755, 1759, 1762, 1766, 1768, 1770, 1772-1773, 1777, 1782-1791, 1793-1797, 1799-1801, 1803, 1805-1806, 1808-1809, 1811, 1813-1823, 1825-1842, 1844-1846, 1848-1853, 1855, 1857-1862, 1864-1882, 1884-1885, 1888-1896, 1898-1900, 1944, 1946-1961
962H J6J00222-00227, 229-230, 232-233, 235-239, 241-250

K6K00296-00305, 307, 309, 311-314, 316-318, 320, 324, 329, 331-334, 336-337

M3G00310-00319, 322-325, 329-333, 336, 338-342, 344-351, 353-357, 359-363, 369-374

N4A00623-00628, 630, 634-635, 637, 639-640, 643-645, 648, 650, 655-656, 658-659, 661, 667, 669, 671-672, 676, 681, 683, 686, 693, 697-706, 708-710, 712-713, 719, 721, 724-727, 730-735, 737, 739-742, 745-766, 768, 770-773
AP-1000D  EAD00210, 212-218, 221, 223-224, 226-228, 231-232, 237-239, 241-242
AP-1055D A6P00115, 119

FAC00502-00503, 506-507, 509-510, 515, 517, 520-522, 534-535, 538, 541-542
BG-2455D  BNW00123, 125
BG-260D  BPW00122-00129
C7 OEM  F7N00136-00138, 140-143, 145-157, 159
IT62H  M5G00329-00334, 336-342, 344, 347, 351-353, 355, 359-363
M325D L MH KAY00253-00255

KGG00240, 242
M325D MH  EDF00268-00271
*******Group  3*******
160M B9E00142

B9L00166, 168, 174, 186-188, 192-193, 196, 200, 207-208, 210, 217, 219-220
330D EAH00517, 536, 539, 550, 561, 581, 592, 594, 596, 598, 600, 603-604, 606, 609-610, 616-626, 631-633, 635-636, 640, 642, 645-648, 650, 652-655, 657, 660, 662-668, 670, 672-673, 675-680, 682, 685, 687-688, 690-691, 695-699, 701, 703, 705, 707, 712, 716, 720, 722-725, 729, 732-737, 739, 746-748, 750, 753-756, 763-764, 767, 769, 776-777, 785, 788-789, 791, 793-797, 799, 801, 804-806, 808-809, 811, 816, 819-820, 823-826

ERN00305-00306, 308-309, 311-315, 318, 320, 327-328, 330-331, 334-335

FFK00264-00271, 273-281, 284-287, 290, 292-293, 295, 298-300, 302-303, 306-312, 315-316, 320, 323, 325-328, 330-334, 337, 339, 343-345, 351-356, 358-362, 364-365, 368, 373-376

GGE00596-00597, 599-601, 603-605, 607, 609, 612-619, 622, 624-629, 633, 635, 638-642, 645-646, 648-657, 659, 661, 664-665, 667, 671, 674-675, 677-678, 681-683, 685, 687-689, 692, 694-695, 698-700, 702, 704-709, 711-712, 715-718, 720, 722-725, 727, 729-730, 732-733, 736-741

JJM00222

LCJ00209-00224

MEY00347-00352, 357, 361

NBD00977-00978, 981, 984-989, 991-999, 1001-1002, 1005, 1008-1011, 1013-1017, 1019-1020, 1025, 1031, 1034, 1036, 1038-1041, 1043, 1051-1053

RAS00807-00809, 811-814, 817-826, 829, 831-832, 834, 836-847, 849, 852-856, 860, 862-863, 865, 867, 869, 871, 874-875, 877, 879, 883-885, 887-889, 891, 893-897, 900-903, 905-908, 911-915, 917-919, 923, 925-930, 932-941, 943, 946-948, 950-960, 963, 967, 970-974, 976-985, 987, 989-990, 992-1001

THJ00292, 295, 297-298, 301, 303, 305, 311, 314, 316
330D FM  L2K00223
330D FM HEEL  H3K00360, 362
330D L B6H00595-00598, 603-605, 607, 609-611, 613, 615, 617, 620, 623-624, 626-627, 629, 632-633, 635, 638, 646-650

JLP00382, 384-386, 388-392, 395, 399-404, 407-408, 411-416, 418-425, 427, 429-431, 435-438, 441-443, 445, 449-451, 453-454, 456-457, 460, 462, 464-465, 468, 474-478, 481-482, 485, 487, 490, 492-493, 496-498, 500-502, 504, 507-508, 512-514, 516-517, 519-525, 527, 529-533, 535-536, 538, 542-543, 546-548

LRM00252, 255-258, 260-261, 263-265, 267-271, 274-277, 279-283, 286-287, 289-293, 295-296, 298-303, 305, 308-310, 312-313, 315-320, 323-344

MWP01681, 1683-1685, 1687-1689, 1691-1694, 1696-1702, 1704, 1706-1708, 1710-1716, 1718-1719, 1722-1723, 1725-1726, 1728, 1731-1733, 1735-1748, 1750, 1752-1755, 1757-1760, 1762, 1764-1765, 1769-1773, 1775-1777, 1781-1782, 1785-1786, 1788-1789, 1792-1794, 1798-1800, 1802-1803, 1805-1807, 1809-1810, 1812, 1814, 1817, 1823-1827, 1829-1831, 1833-1835, 1837, 1841-1842, 1844-1845, 1847-1855, 1860-1861, 1864, 1867-1870, 1874, 1876, 1878-1880, 1885, 1887-1899, 1901-1907, 1909-1911, 1914-1917, 1920-1921, 1923-1925, 1928, 1931, 1933, 1935-1937, 1941-1943, 1946-1948, 1952, 1955-1958, 1960, 1962-1964, 1968-1969, 1972, 1974-1975, 1977-1980, 1983-1987, 1990-1992, 1994, 1996-1998, 2000-2001, 2004-2007, 2009-2019, 2022, 2024-2025, 2030, 2032-2035, 2040, 2043, 2045, 2047, 2057, 2059, 2061-2062, 2064, 2066, 2069, 2072-2080, 2084, 2086-2090, 2093-2099, 2101-2103, 2105, 2108-2111, 2113-2116

RDK00155-00156

T2Y00389-00391, 393, 395, 397, 399-401, 403-404
330D MH  PEL00174
330D MH FCR  LEM00201, 204-205, 208
511  51100292
521  52100320-00321
522  52200251
541  54100215-00216, 220-221, 224
552  55200147
627G  DBD00756-00762, 764-766, 768-769, 771-772, 774-778, 789, 793-829, 831-838, 840-844
637G  DFJ00341-00343, 345-348, 350-351, 353-354, 359-361, 364
814F  BXG00150-00156
815F  BYN00295, 298, 300-301, 303-305, 307, 310, 312, 314, 316, 318, 321-327, 330-333, 335-336, 340-347, 352-354
816F  BZR00190-00198, 200-205, 210-211
973C  LDX00349, 362-363, 367-368, 373, 375-376, 378, 381-382, 384-386, 388-395, 397-400, 402-403
*******Group  4*******
330D L OEM  H3D00200, 202-210, 212-218, 220-225, 227, 229-232, 234-244, 246-248
330D LN OEM  GMN00101
330D OEM  D3D00152, 164, 221-230, 233, 235, 238-239, 244-246, 250, 254-259, 262, 264-274, 276-305

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
6 10R7221 INJECTOR GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
6 10R7225 INJECTOR GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
6 10R7222 INJECTOR GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
6 10R7223 INJECTOR GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Take the following actions after a failure occurs on one or more injectors in any of the machines listed in this service letter.

- If one or more injectors fail it may be necessary to replace up to 6 injectors at the time of repair.

NOTE: There will be situations when all 6 injectors do not have to be replaced. Refer to next paragraph to determine which injectors should be replaced.

- If an injector repair has previously been performed after approximately 01Oct07 on any of the listed machines, only the injectors that were not replaced at that time should be replaced as part of this program. This should further be verified by comparing the injector serial numbers in the engine to a range of 3B115776403B to 3B11676551F9. Disregard the first and last two characters in the serial number (in this case "3B" and "3B" in the first serial number and "3B" and "F9" in the second serial number). The reason for verifying the serial number range is due to a batch change of the internal part that is failing. The change was made after serial number 3B11676551F9.

NOTE: Only injectors falling within the range of 11577640-11676551 should be replaced and claimed under this program.

- If the suspect injector can not be identified by using the automatic cylinder cutout test use the two methods below.

- First, run a manual cylinder cutout test at a high engine speed with some load on the engine. When the injector that has failed is cutout, the sound of the engine should be more normal as opposed to the loud knocking heard when the failed injector is active. The second method is to unplug the wiring harness at the valve cover base that sends current to the injector solenoids as well as the harness connection for the injection actuation pressure sensor. By making these disconnections, the fuel injectors will not fire and the HEUI pump will go to maximum actuation pressure. Then remove the valve cover and crank the engine. The injectors that have failed should expel more oil (from the HEUI System) than those that are not failed.

-Refer to RENR9579 for removal/install procedure of the unit injector.

-The serial number of all injectors replaced in a machine covered under this service letter must be documented in the claims story.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-1000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 1
The serial number of any injector(s) replaced in a machine covered under this service letter must be documented in the claims story. Only injectors with serial numbers between 11577640-11676551 (see action required for explanation on how to decode injector serial number) will be allowed to be claimed under this service letter.

NOTE: If there has been a previous repair, part age will apply. Retain a copy of the previous repair in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-1000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 2
The serial number of any injector(s) replaced in a machine covered under this service letter must be documented in the claims story. Only injectors with serial numbers between 11577640-11676551 (see action required for explanation on how to decode injector serial number) will be allowed to be claimed under this service letter.

NOTE: If there has been a previous repair, part age will apply. Retain a copy of the previous repair in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-1000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 3
The serial number of any injector(s) replaced in a machine covered under this service letter must be documented in the claims story. Only injectors with serial numbers between 11577640-11676551 (see action required for explanation on how to decode injector serial number) will be allowed to be claimed under this service letter.

NOTE: If there has been a previous repair, part age will apply. Retain a copy of the previous repair in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-1000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 4
The serial number of any injector(s) replaced in a machine covered under this service letter must be documented in the claims story. Only injectors with serial numbers between 11577640-11676551 (see action required for explanation on how to decode injector serial number) will be allowed to be claimed under this service letter.

NOTE: If there has been a previous repair, part age will apply. Retain a copy of the previous repair in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR CORE ASSEMBLY AND ENGINE COOLANT TEMPERATURE REGULATOR ON CERTAIN 320D(L) EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR CORE ASSEMBLY AND ENGINE COOLANT TEMPERATURE REGULATOR ON CERTAIN 320D(L) EXCAVATORS
PRODUCT SUPPORT PROGRAM TO INSTALL MISSING RELIEF VALVES ON CERTAIN THUMB READY 302.5C MINI EXCAVATORS PRODUCT SUPPORT PROGRAM TO INSTALL MISSING RELIEF VALVES ON CERTAIN THUMB READY 302.5C MINI EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE STICK CYLINDER ON CERTAIN 345C EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE STICK CYLINDER ON CERTAIN 345C EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING 0.75" AND 1.00" XT6-ES HOSES ON CERTAIN M313C, M313D, M315C, M315D, M316C, M316D, M318C, M318D, M322C, M322D, M322C MH AND M322D MH WHEELED EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING 0.75" AND 1.00" XT6-ES HOSES ON CERTAIN M313C, M313D, M315C, M315D, M316C, M316D, M318C, M318D, M322C, M322D, M322C MH AND M322D MH WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEAT SHIELD PLATE FOR THE AIR INTAKE HOSE ON CERTAIN 365C AND 385C EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEAT SHIELD PLATE FOR THE AIR INTAKE HOSE ON CERTAIN 365C AND 385C EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK CYLINDER ROD ON CERTAIN 312C, 312C L, 315C L, 318C, AND 319C LN EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK CYLINDER ROD ON CERTAIN 312C, 312C L, 315C L, 318C, AND 319C LN EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR INLET HOSE ON CERTAIN 385C AND 385CL EXCAVATORS, 385CL MH MATERIAL HANDLERS, AND 385C FS FRONT SHOVELS PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR INLET HOSE ON CERTAIN 385C AND 385CL EXCAVATORS, 385CL MH MATERIAL HANDLERS, AND 385C FS FRONT SHOVELS
PRODUCT SUPPORT PROGRAM FOR INSPECTING, AND IF NECESSARY REPLACING, THE 179-2203 OUTER BOLTS OF THE SWING GEAR BEARING ON CERTAIN 365B, 365B SERIES II AND 365C HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR INSPECTING, AND IF NECESSARY REPLACING, THE 179-2203 OUTER BOLTS OF THE SWING GEAR BEARING ON CERTAIN 365B, 365B SERIES II AND 365C HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING NOISY BOOM LOWERING CHECK VALVES AND STICK LOWERING CHECK VALVES (IF INSTALLED) ON CERTAIN 312D, 315D, AND 319D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING NOISY BOOM LOWERING CHECK VALVES AND STICK LOWERING CHECK VALVES (IF INSTALLED) ON CERTAIN 312D, 315D, AND 319D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE MAIN HYDRAULIC PUMP ON CERTAIN 385B, 385BL, 385BL MH, 5090BL, 385C, 385CL, 385CL MH AND 385C FS EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE MAIN HYDRAULIC PUMP ON CERTAIN 385B, 385BL, 385BL MH, 5090BL, 385C, 385CL, 385CL MH AND 385C FS EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE "A" PORT PLUG AND THE BREATHER BOLT ON CERTAIN H180D S HYDRAULIC HAMMERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE "A" PORT PLUG AND THE BREATHER BOLT ON CERTAIN H180D S HYDRAULIC HAMMERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FRONT IDLER GROUP ON CERTAIN 385B AND 385C EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FRONT IDLER GROUP ON CERTAIN 385B AND 385C EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE IMPROVED OVERLOAD WARNING SWITCH KIT ON CERTAIN M313C, M313D, M315C, M315D, M316C, M316D, M318C, M318D, M318C MH, M318D MH, M322C, M322D, M322C MH, AND M322D MH WHEELED EXCAVATORS PRODUCT SUPPORT PROGRAM FOR INSTALLING THE IMPROVED OVERLOAD WARNING SWITCH KIT ON CERTAIN M313C, M313D, M315C, M315D, M316C, M316D, M318C, M318D, M318C MH, M318D MH, M322C, M322D, M322C MH, AND M322D MH WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE VALVE SEAT IN THE IMPLEMENT PUMP CONTROLLER ON CERTAIN M313D, M315D, M316D, M318D, M318D MH, M322D, AND M322D MH WHEELED EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE VALVE SEAT IN THE IMPLEMENT PUMP CONTROLLER ON CERTAIN M313D, M315D, M316D, M318D, M318D MH, M322D, AND M322D MH WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CAB AIR CONDITIONER INLET DUCT ON CERTAIN 314D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE CAB AIR CONDITIONER INLET DUCT ON CERTAIN 314D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE LEAKING STICK CYLINDER ASSEMBLY ON CERTAIN 365BL, 365BL SERIES II AND 365CL EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE LEAKING STICK CYLINDER ASSEMBLY ON CERTAIN 365BL, 365BL SERIES II AND 365CL EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE LEAKING BOOM CYLINDER ASSEMBLY ON CERTAIN 385C FS AND 5090B HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE LEAKING BOOM CYLINDER ASSEMBLY ON CERTAIN 385C FS AND 5090B HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING A FAILED PUMP COUPLING ON CERTAIN 345C HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING A FAILED PUMP COUPLING ON CERTAIN 345C HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR CORE ASSEMBLY AND ENGINE COOLANT TEMPERATURE REGULATOR ON CERTAIN 320D AND 323D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR CORE ASSEMBLY AND ENGINE COOLANT TEMPERATURE REGULATOR ON CERTAIN 320D AND 323D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR CORE ASSEMBLY ON CERTAIN 324D, 325D, AND M325D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR CORE ASSEMBLY ON CERTAIN 324D, 325D, AND M325D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING REMANUFACTURED 3508, 3512, 3516, AND 3524 CYLINDER HEADS (10R7765) THAT HAVE BEEN RECEIVED AT DEALERSHIPS WITH INCORRECT VALVE SPRINGS, ROTOCOILS, AND WASHERS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING REMANUFACTURED 3508, 3512, 3516, AND 3524 CYLINDER HEADS (10R7765) THAT HAVE BEEN RECEIVED AT DEALERSHIPS WITH INCORRECT VALVE SPRINGS, ROTOCOILS, AND WASHERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE AIR INLET HOSES ON CERTAIN 330D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE AIR INLET HOSES ON CERTAIN 330D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE AIR INLET HOSES ON CERTAIN 325D AND 325D L EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE AIR INLET HOSES ON CERTAIN 325D AND 325D L EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING 5I-7523 ENGINE SLEEVES FROM DEALER STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING 5I-7523 ENGINE SLEEVES FROM DEALER STOCK
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