PM820, PM822, and PM825 Cold Planer Machine Systems Caterpillar


Final Drive Planetary - Assemble

Usage:

PM825 3C6

Assembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1P-2420  Transmission Repair Stand 
6V-3009  Crossbar 
1P-0510 Driver Gp 
6V-5696 Bolt 
5P-8245 Washer 
4C-6142 Spacer 
(1) 126-7176 Forcing Screw 
126-7181 Sliding Plate 
8M-9010  Sleeve 
1P-0520  Driver Gp 
Loctite 272 
(1) Part of 126-7175 Push-Puller Tool Gp


    Illustration 1g06335725

  1. Install bearing cone (25) into housing (18).


    Illustration 2g06335722

  2. Install bearing cup (29) and spacer (28).


    Illustration 3g06335721

  3. Install retaining ring (27).


    Illustration 4g06335718

  4. Install bearing cup (26).


    Illustration 5g06335716

  5. Install Tooling (F) and bearing cone (20) into housing (18).


    Illustration 6g06335715

  6. Install O-ring seal (22) onto top half of Duo Cone seal (21).


    Illustration 7g06335713

  7. Install top half Duo Cone seal (21) into housing (18).


    Illustration 8g06335712

  8. Install O-ring seal (24) onto lower half Duo Cone seal (23).


    Illustration 9g06335709

  9. Install lower half Duo Cone seal (23) onto hub (19).


    Illustration 10g06335706

    Note: Coat both halves of the Duo Cone seal with a light coating of the liquid being sealed.

  10. Use Tooling (F), Tooling (G), and a suitable press to install hub (19) into housing (18).


    Illustration 11g06335691


    Illustration 12g06335702

  11. Use Tooling (G) and a suitable press to install planetary retainer (17).


    Illustration 13g06335704

  12. Attach the final drive to tooling (A) or suitable fixture. Apply Tooling (H) to bolts (16) and Install.


    Illustration 14g06333347

  13. Install planetary carrier assembly (15).


    Illustration 15g06333248

  14. Install O-ring seal (14).


    Illustration 16g06333244

  15. Install cover (13), retaining ring (12), and plugs (11).


    Illustration 17g06335731

  16. Invert the final drive. Install coupling (6).


    Illustration 18g06333239


    Illustration 19g06335734

    Note: Install the O-ring seals and the back-up rings in the orientation determined in the disassembly.

  17. Install friction discs (9) and plates (10).

  18. Install O-ring seal (8) and the back-up ring. Install O-ring seal (7) and the back-up ring.


    Illustration 20g06335736

  19. Install piston (5).


    Illustration 21g06333143

  20. Install springs (4) in the orientation determined in the disassembly.


    Illustration 22g06333142

  21. Install plate (3).


    Illustration 23g06333137

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  22. Use Tooling (B) to install retaining ring (2).


    Illustration 24g06333132

  23. Install plug (1).

  24. Remove the final drive from Tooling (A) or suitable fixture.

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