559D, 579D Knuckleboom Loader Caterpillar


System Pressure Release

Usage:

559D KL5
The release of hydraulic pressure in a hydraulic circuit is required before service is performed to that hydraulic circuit. Release the pressure in the following hydraulic circuits before any hydraulic lines are disconnected or removed from that hydraulic circuit.

  • Boom hydraulic circuit

  • Stick hydraulic circuit

  • Swing hydraulic circuit

  • Stabilizer hydraulic circuit

  • Pilot hydraulic circuit

  • Return hydraulic circuit

  • Saw/Delimber hydraulic circuit

Release Of Hydraulic Pressure From the Hydraulic System

------ WARNING! ------

Personal injury can result from contact with hot hydraulic oil and from contact with hydraulic oil that is under high pressure.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. The hydraulic oil pressure must be released before any service on the hydraulic system is performed or serious personal injury could occur.

Verify that all of the work tools have been completely lowered to the ground. Release the hydraulic oil pressure at the hydraulic tank through the breaker relief valve when the breaker relief valve is cool enough to touch with your bare hand. Verify that the hydraulic oil is cool before you begin to remove any hydraulic components or hydraulic lines.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids.

Dispose of all fluids according to local regulations and mandates.


Perform the following steps in order to release the hydraulic pressure from multiple hydraulic circuits of the main hydraulic system.

  1. Position the machine on level ground.

  2. Lower the boom until the grapple is resting on the heel of the trailer.

  3. Shut off the engine.

  4. Turn the engine start switch to the ON position without starting the engine.


    Illustration 1g03178276
    Hydraulic lockout control in Locked position.


    Illustration 2g03189676
    (1) Pilot enable button

  5. Place the hydraulic lockout control in the UNLOCKED position by bringing down the left armrest. See Illustration 1.

    Note: In order for the pilot system to operate, the left armrest must be in the Lowered position. The pilot enable button on the dash must be activated (green indicator light Off). See Illustration 2. When the lever is lowered and the pilot enable button is activated, the pilot shut-off solenoid valve is open, and the pilot system is pressurized.

  6. Move only the joysticks or the pedals of the hydraulic circuit that requires service to the FULL STROKE positions. This process will release the high pressure only in that hydraulic circuit. This process will also release any pressure that might be present in the pilot hydraulic circuit and the pilot accumulator.

    Note: If the hydraulic circuit that requires service requires the activation of a switch for operation, activate the switches for the operation of the hydraulic circuit.

  7. Repeat Steps 4 through 6 for each additional hydraulic circuit that requires service.

  8. After releasing the hydraulic pressure in each of the desired hydraulic circuits, place the hydraulic lockout control in the LOCKED position.


    Illustration 3g03177805
    (2) Location of hydraulic tank relief valve button.

  9. Turn the engine start switch to the OFF position.

  10. Depress hydraulic tank relief valve button (2) located directly behind the operator station on top of the hydraulic tank. See Illustration 3.

  11. The pressure in the multiple hydraulic circuits that require service is now released. Lines and components can be disconnected or removed from those hydraulic circuits.

Caterpillar Information System:

CB13, CB15, and CB16 Asphalt Compactors Machine Systems Support (Cab) - Remove and Install
559D and 579D Knuckleboom Loader Machine Systems Piston Motor (Swing Drive) - Remove and Install
Single Configuration File May Not be Updated in Product Link (PL) Web or Dealer Service Portal (DSP) on Certain Cat® Product Link Assets {7606} Single Configuration File May Not be Updated in Product Link (PL) Web or Dealer Service Portal (DSP) on Certain Cat® Product Link Assets {7606}
Product Link (PL) Web Configuration Manager May Not Save More Than Once in a Session for Certain Cat® Product Link Assets {7606} Product Link (PL) Web Configuration Manager May Not Save More Than Once in a Session for Certain Cat® Product Link Assets {7606}
Certain Cat® Product Link (PL) Devices Subscribed Under Cat Daily Subscription May Report Excessively {7606} Certain Cat® Product Link (PL) Devices Subscribed Under Cat Daily Subscription May Report Excessively {7606}
Certain Cat® Product Link (PL) Devices May Display Duplicate Assets in Fault Code Panel {7606} Certain Cat® Product Link (PL) Devices May Display Duplicate Assets in Fault Code Panel {7606}
New VIMSpc Software Is Now Available for Certain Cat® Products {7620} New VIMSpc Software Is Now Available for Certain Cat® Products {7620}
R1700 Load Haul Dump Power Train, Steering, Braking, Hydraulic, and Machine Systems Relief Valve (Torque Converter Outlet)
785G Off-Highway Truck Machines Systems Pump Drive - Disassemble
Troubleshooting Engine ECM Failure on Telehandler TL Series C {1408, 1422, 1900, 1901, 4493, 79K4} Troubleshooting Engine ECM Failure on Telehandler TL Series C {1408, 1422, 1900, 1901, 4493, 79K4}
Braking and Steering Overheating Events May Occur on Certain Command 793F Off-Highway Trucks {1365, 1380, 4250, 4300, 4346} Braking and Steering Overheating Events May Occur on Certain Command 793F Off-Highway Trucks {1365, 1380, 4250, 4300, 4346}
A New Water Pump is Now Used on Certain C9.3 Machine Engines {1361} A New Water Pump is Now Used on Certain C9.3 Machine Engines {1361}
CB13, CB15, and CB16 Asphalt Compactors Machine Systems Cab - Remove and Install
PM820, PM822, and PM825 Cold Planer Ventilation Inlet Ducts - Inspect/Clean
PM310, PM312, and PM313 Cold Planer Camera - Clean/Adjust
Front Wheel, Bearing and Duo-Cone Seal - Install Procedure is Updated for 794 AC Off-Highway Trucks {0374, 4006, 4251, 7561} Front Wheel, Bearing and Duo-Cone Seal - Install Procedure is Updated for 794 AC Off-Highway Trucks {0374, 4006, 4251, 7561}
CB13, CB15, and CB16 Asphalt Compactors Machine Systems Eccentric Weight (Versa Vib) - Disassemble
559D and 579D Knuckleboom Loader Machine Systems Swing Motor and Swing Drive - Remove and Install
A Procedure to Replace the Rear Support Assembly on Certain 793 Off-Highway Trucks is Available {7051} A Procedure to Replace the Rear Support Assembly on Certain 793 Off-Highway Trucks is Available {7051}
MP318, MP324, MP332, MP345 and MP365 Multi-Processors Ring Gear Bolts - Check
785G Off-Highway Truck Power Train Torque Converter - Assemble
24 Motor Grader Machine Systems Brake Release Pump and Motor (Parking and Secondary) - Remove and Install
Improved Routing for the Engine Harness Assembly Is Now Available for Certain TH255C Telehandlers {1403, 1408} Improved Routing for the Engine Harness Assembly Is Now Available for Certain TH255C Telehandlers {1403, 1408}
New Brake Seal in the Axle Group Is Now Available for Certain Telehandlers {3020} New Brake Seal in the Axle Group Is Now Available for Certain Telehandlers {3020}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.