3512 Industrial Engine Caterpillar

Maintenance Recommendations

Usage:

3512 1LM

Service Hours and Fuel Consumption

Show/hide table

Table 1
Service Hours and Fuel Consumption for 3512 Engines
Interval	Fuel Consumption
250 service hours	43,750 L (11,560 US gal)
500 service hours	87,500 L (23,115 US gal)
1000 service hours	175,000 L (46,230 US gal)
2000 service hours	350,000 L (92,460 US gal)
3000 service hours	525,000 L (138,690 US gal)
Top end overhaul	4000 service hours
	787,500 L (208,030 US gal)
6000 service hours	1,050,000 L (277,380 US gal)
Major overhaul	8000 service hours
	1,575,000 L (416,070 US gal)

Severe Operation

Severe operation is the use of an engine that exceeds current published standards for that engine. Caterpillar maintains standards for the following engine parameters:

Horsepower
Range of rpm
Fuel consumption
Fuel quality
Altitude
Maintenance intervals
Selection of oil
Selection of coolant
Environmental qualities
Installation

Refer to the standards for your engine or consult your Caterpillar dealer in order to determine if your engine is operating within the defined parameters.

Severe operation can accelerate component wear. Engines that are operating under severe conditions may need more frequent maintenance intervals for the following reasons:

Maximum reliability
Retention of full service life

Because of individual applications, it is not possible to identify all of the factors which can contribute to severe operation. Consult your Caterpillar dealer about the maintenance that is needed for your specific engine.

The following factors can contribute to severe operation: environment, improper operating procedures and improper maintenance practices.

Environmental Factors

Extreme Ambient Temperatures

Extended operation in environments that are extremely cold or hot can damage components. Valve components can be damaged by carbon buildup if the engine is frequently started and stopped in very cold temperatures. Extremely hot inlet air reduces the performance capabilities of the engine.

Note: Refer to this Operation and Maintenance Manual, "Cold Weather Operations" topic (Operation Section), or refer to Supplement, SEBU5898, "Cold Weather Recommendations".

Cleanliness

Unless the equipment is cleaned regularly, extended operation in a dirty environment and in a dusty environment can damage components. Built up mud, dirt, and dust can encase components. This can make maintenance difficult. The buildup can contain corrosive chemicals. Corrosive chemicals and salt can damage some components.

Altitude

Engines are set to operate within a certain altitude. Operating above this altitude can cause engine damage. Adjustments are necessary for operation at higher altitudes.