A New Fill Tube Cover for the Diesel Emissions Fluid (DEF) Tank is Now Available for Certain 770G and 772G Off-Highway Trucks {108T} Caterpillar


A New Fill Tube Cover for the Diesel Emissions Fluid (DEF) Tank is Now Available for Certain 770G and 772G Off-Highway Trucks {108T}

Usage:

770G KDH
Off Highway Truck
770G (S/N: RMA1-UP; KDH1-UP)
772G (S/N: KEX1-UP)

Description Of Change: A new fill tube cover for the Diesel Emissions Fluid (DEF) tank is now available for certain 770G and 772G Off-Highway Trucks. The new fill tube cover will help to prevent dirt and debris from entering the tank when removing the fill cap.

Adaptable To: The new 493-6051 Cover helps to prevent contamination into the DEF tank.

The new fill tube cover is adaptable to the following machines:

  • KDH1-316

  • RMA1-1

  • KEX1-207
The new fill tube cover is effective with the following machines:

  • KDH317-UP

  • RMA2-UP

  • KEX208-UP
The new 493-6051 Cover is adaptable to previous machines and can be installed with one 285-1163 Cable and one 5P-7958 Cable Splice Sleeve.

Refer to the procedure below for instructions to install a new fill tube cover.

Installation Procedure

Table 1
Required Parts 
Item  Qty  Part Number  Description 
285-1163  Cable 
493-6051  Cover 
5P-7958  Cable Splice Sleeve 

  1. Prepare the machine for maintenance. Refer to Operation and Maintenance Manual, "Prepare the Machine for Maintenance".


    Illustration 1g06048101
    View of the Diesel Exhaust Fluid (DEF) tank
    (A) Bolt
    (1) 285-1163 Cable

  2. Remove and retain bolt (A) that secures the cover to the fuel tank.

  3. Secure cable (1) around bolt (A) and reinstall bolt (A).


    Illustration 2g06048083
    View of the Diesel Exhaust Fluid (DEF) tank
    (1) 285-1163 Cable
    (2) 493-6051 Cover
    (3) 5P-7958 Cable Splice Sleeve

  4. Slide cover (2) over the fill tube on the tank.

    Insert the loose end of cable (1) through the hole of cover (2).

    Secure cable (1) with cable splice sleeve (3).

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