415F2 Industrial Loader Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance. All adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging are included. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Refer to the maintenance procedure for any other exceptions that may change the maintenance intervals.

Note: The aftertreatment system can be expected to function properly for the useful life of the engine (emissions durability period), as defined by regulation. All prescribed maintenance requirements must be followed.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

Note: If Cat HYDO Advanced hydraulic oils are used, the hydraulic oil change interval is extended to 3000 hours. S·O·S services may extend the oil change even longer. Consult your Cat dealer for details.

When Required

Battery or Battery Cable - Inspect/Replace
Bucket Cutting Edges - Inspect/Replace
Cab Interior - Clean
Cutting Edges and End Bits - Inspect/Replace
Engine Compartment - Clean
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Primary Element - Inspect
Engine Air Filter Secondary Element - Inspect/Replace
Engine Air Precleaner - Inspect/Clean
Film (Product Identification) - Clean
Fuel System - Prime
Fuel Tank Strainer - Replace
Fuses - Replace
Hydraulic Coupling Quick Disconnect - Clean/Inspect
Oil Filter - Inspect
Radiator Core - Clean
Ripper Tip - Inspect/Replace
Wear Plates - Inspect/Replace
Wheel Nut Torque - Check
Window Washer Reservoir - Fill
Window Wipers - Inspect/Replace
Windows - Clean

Every 10 Service Hours or Daily

Air Cleaner Dust Valve - Clean/Inspect
Backup Alarm - Test
Blade Linkage - Lubricate
Braking System - Test
Cooling System Coolant Level - Check
Engine Oil Level - Check
Fuel System Water Separator - Drain
Hydraulic System Oil Level - Check
Loader Bucket, Cylinder, and Linkage Bearings - Lubricate
Seat Belt - Inspect
Three-Point Hitch - Lubricate
Tire Inflation - Check
Transmission Oil Level - Check
Work Tool - Inspect/Replace

Every 50 Service Hours or Weekly

Cab Filter (Fresh Air) - Clean/Inspect/Replace
Cab Filter (Recirculation) - Clean/Inspect/Replace
Fuel Tank Water and Sediment - Drain
Parking Brake - Check/Adjust

Every 250 Service Hours

Engine Oil Sample - Obtain

Every 250 Service Hours or Monthly

Axle Breathers - Clean/Replace
Belts - Inspect/Adjust/Replace
Differential Oil Level (Front) - Check
Differential Oil Level (Rear) - Check
Final Drive Oil Level (Front) - Check
Final Drive Oil Level (Rear) - Check

Initial 500 Service Hours

Differential Oil (Front) - Change
Differential Oil (Rear) - Change
Final Drive Oil (Front) - Change
Final Drive Oil (Rear) - Change

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours or 3 Months

Cooling System Coolant Sample (Level 1) - Obtain
Differential Oil Sample (Front) - Obtain
Differential Oil Sample (Rear) - Obtain
Drive Shaft Spline - Lubricate
Engine Oil and Filter - Change
Final Drive Oil Sample (Front) - Obtain
Final Drive Oil Sample (Rear) - Obtain
Fuel System Primary Filter (Water Separator) - Replace
Fuel System Secondary Filter - Replace
Hydraulic Oil Sample - Obtain
Transmission Oil Filter - Replace
Transmission Oil Sample - Obtain

Every 1000 Service Hours

Hydraulic System Oil Filter - Replace
Locks - Lubricate

Every 1000 Service Hours or 6 Months

Differential Oil (Front) - Change
Differential Oil (Rear) - Change
Final Drive Oil (Front) - Change
Final Drive Oil (Rear) - Change
Rollover Protective Structure (ROPS) - Inspect
Transmission Magnetic Screen - Clean
Transmission Oil - Change
Wheel Bearings (Front) - Lubricate

Every 1000 Service Hours or 1 Year

Work Tool - Inspect/Replace

Every 1500 Service Hours

Engine Crankcase Breather Element - Replace

Every 2000 Service Hours or 1 Year

Hydraulic System Oil - Change
Receiver Dryer (Refrigerant) - Replace

Every Year

Cooling System Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours or 2 Years

Cooling System Water Temperature Regulator - Clean/Replace

Every 4000 Service Hours

Diesel Particulate Filter - Clean

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 3 Years

Seat Belt - Replace

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change