New ECM Hardware and Software for G3600A+ Engine. Caterpillar


New ECM Hardware and Software for G3600A+ Engine.

Usage:

New ECM Hardware and Software for G3600A+ Engine.

CONFIDENTIAL TIBU4490-00

TECHNICAL INFORMATION BULLETIN

March 16, 2005

ENGINES

G3606 (4ZS 3XF)

G3608 (BEN 4WF)

G3612 (BKE 1YG)

G3616 (BLB 4CG)

 

Component Code(s) 1901 7620

SUBJECT: New ECM Hardware and Software for G3600A+ Engine.

PROBLEM:

Due to parts availability of obsolete components, the 211-5228 ECM for G3600A+ applications is no longer available for production or field service.

SOLUTION:

The new 256-7634 ECM was released to production and field service to replace the 211-5228 ECM. This hardware change required a new ECM suffix code (AK, which requires new G3600A+ V1.9 software to support the new hardware.

In addition to the suffix code support for the AK ECM, the new G3600A+ ECM software also includes the following enhancements:

  • The improved ET Air Pressure Calibration now incorporates a calibration procedure for the Fuel Pressure input of the Air/Fuel Pressure Module.

Note: The engine will not start after the flashing the new software into the ECM because the diagnostic code of 94-13 Fuel Delivery Pressure Sensor Out of Calibration will be active. Performing the ET Air Pressure Calibration procedure will clear this diagnostic code. It is necessary to ensure that there is no pressure in the lines connected to the pressure module when this calibration procedure is being performed. It may be necessary to disconnect the lines at the module if not able to calibrate successfully.

Note: It is recommended using ET version 2004B SPI for flashing the version 1.9 software.

  • The 498 - Fuel Pressure Present at Start-up Event was improved to monitor for fuel pressure present prior to engine cranking.
  • The ECM software part numbers also fix the defect that was one of the root causes for the MIDS display "SOFTWARE REQUIRED!" issue.
  • Another enhancement is the use of the ET Flash File Description Text block, which can be viewed prior to flashing the ECM. All new software files contain information about the engine ratings and previous software file version history to provide the user with additional validation of the engine application prior to flashing the software.

This new software release supports the new 256-7634 ADEM III-16 3kHz ECM and is backwards compatible with the 211-5228 ADEM III-16 3kHz ECM used on G3600A+ products.

Refer to Table 1 for a listing of all new G3600 Production Software Part Numbers.

New V1.9 Software Part Numbers

Rating Interlock

Previous Software Part Numbers

V1.8.2

V1.8.1

G3606 Engine Ratings

261-7004

1

247-2862

242-8560

261-6965 (1)

1

248-6814

261-6966

3

247-2863

242-8562

261-6967

4

247-2864

242-8563

261-6968

5

247-2865

242-8561

261-6969

6

236-0995

G3608 Engine Ratings

261-6970

1

247-2866

242-8564

261-6971

3

247-2867

242-8566

261-6972

4

247-2868

242-8567

261-6973

5

247-2869

242-8568

261-6974

2

254-6944

261-6975

6

257-3454

G3612 Engine Ratings

261-6976

1

247-2870

242-8569

261-6977

2

247-2871

242-8570

261-6978

3

247-2872

242-8571

261-6979

4

247-2873

261-6980

5

250-1195

242-8565

261-6982

6

250-1196

261-6981

7

254-7452

242-8565

261-6983

8

229-2684

G3616 Engine Ratings

261-6984

1

247-2874

242-8572

261-6985

3

247-2875

242-8574

261-6986

4

247-2876

242-8575

261-6987

5

247-2877

242-8576

261-6988

6

247-2878

242-8577

261-6989

7

247-2879

242-8578

261-6990

8

249-8569

242-8579

261-6991

9

247-2881

242-8580

261-6997

10

247-2882

242-8581

261-6992

11

247-2883

242-8582

261-6993

12

247-2884

242-8583

261-6994

13

242-8573

261-7002

14

250-1386

261-6995

15

250-1197

261-6996

16

212-0728

261-6998

17

256-3587

261-6999

19

261-1493

Table 1

(1) 261-6965 has leaner starting maps for sites that have starting problems with the 261-7004 file.

COPYRIGHT 2005 CATERPILLAR
ALL RIGHTS RESERVED

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