2014/12/09 Caterpillar


An Improved Refrigerant Compressor Mounting Group Is Used on Certain 3500 Machine Engines {1802}

Usage:

785C 1HW
Transmission:
TH55 - KRESS (S/N: KCH1-UP)
Off-Highway Truck/Tractor:
776D (S/N: 5ER1-UP; AFS1-UP)
777D (S/N: AGC1-UP; FKR1-UP; 3PR1-UP)
784C (S/N: 2PZ1-UP)
785 (S/N: 8GB1-UP)
785B (S/N: 6HK1-UP)
785C (S/N: 1HW1-UP; APX1-UP; 5AZ1-UP)
785D (S/N: DMC1-UP; MSY1-UP)
789 (S/N: 9ZC1-UP)
789B (S/N: 7EK1-UP)
789C (S/N: 2BW1-UP)
Service Magazine SEPD1899, 02 December 2014, "An Improved Refrigerant Compressor Mounting Group Is Used on Certain 3500 Machine Engines". Disregard the previous article, serial numbers have been updated.

Description of Change: The improved refrigerant compressor and mounting group has an update to the belt routing which improves belt service life.

Adaptable To: The improvement has been made to the 368-0081 Refrigerant Compressor and Mounting Gp .

The 368-0081 Refrigerant Compressor and Mounting Gp is adaptable back to first production on the serial numbers listed above. Refer to Table 1 for a list of the new part numbers, former part numbers, and the quantities used. Effectivity is listed in Table 2.

ReferenceSpecial Instruction, REHS7192, "Procedure To Install An Updated Air Conditioning Compressor Group On Certain Off-Highway Trucks/Tractors" for complete assembly instructions.

Table 1
New Part     Former Part     Part Description     Qty    
236-9911     103-0883     Bracket     1    
461-2481     368-0079     Bracket     1    
466-1650     103-0880     Idler Pulley Gp     1    



Illustration 1g03729923

(1) 466-1650 Idler Pulley Gp

(2) 189-2207 Idler Pulley

(3) 236-9911 Bracket

Note: The original idler pulley (2) and associated hardware will be reused.




Illustration 2g03729924

(4) 461-2481 Bracket

Note: Bracket (4) has larger holes to aid in assembling to the front housing.This change is effective on the serial numbers listed in Table 2.

Table 2
Effectivity    
S/N:5ER00128-UP    
S/N:AFS00101-UP    
S/N:3PR01127-UP    
S/N:AGC02548-UP    
S/N:FKR02336-UP    
S/N:2PZ00107-UP    
S/N:8GB00863-UP    
S/N:6HK00988-UP    
S/N:1HW00135-UP    
S/N:APX02379-UP    
S/N:5AZ00428-UP    
S/N:MSY00654-UP    
S/N:DMC00176-UP    
S/N:9ZC00678-UP    
S/N:7EK00689-UP    
S/N:2BW02129-UP    
S/N:KCH22060-UP    

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