MH3037 Material Handler Machine Systems Caterpillar


Cab Riser Cylinder - Remove and Install - Up/Down

Usage:

MH3037 JLH

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
8S-7631  Tube 
8S-7640 Stand 
8S-8048 Saddle 

------ WARNING! ------

When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

High hydraulic pressure hazard. This machine will not automatically release hydraulic oil pressure from the hydraulic system after the engine has been stopped. Hydraulic system pressure will not be released by use of operator controls. Hydraulic oil pressure can remain in the system for a time after the engine has stopped. Personal injury or death may result from the release of hydraulic oil pressure, the release of hot oil, or parts separating with force if proper care is not used during the disassembly. Use extreme caution at all times when servicing this machine or any of the components.

Park the machine on a level surface and lower all implements to the ground. Sudden movement of the machine or the release of oil under pressure can cause injury or death to persons on or near the machine. Allow all fluids to cool prior to performing any service work. Take appropriate precautions to ensure safety from any remaining pressure.


------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.




    Illustration 1g03729902

  1. Disconnect harness assembly (1) and remove cable straps (2). Remove bolts (3) and sensor bracket (4).


    Illustration 2g03729906

  2. Install Tooling (A) under cab riser.


    Illustration 3g03729911

  3. The approximate weight of linkage (7) and cylinder (8) is 243 kg (536 lb). Attach a suitable lifting device to linkage (7) and cab riser cylinder (8).

  4. Put suitable cribbing under cab riser cylinder (8) and linkage (7). Remove sensor (5).

  5. Remove pin (6) and lower linkage (7) and cab riser cylinder (8) onto suitable cribbing.


    Illustration 4g03729912

  6. The approximate weight of cylinder (8) is 104 kg (230 lb). Attach a suitable lifting device to cab riser cylinder (8).

  7. Disconnect hose assemblies (9). Remove pin (10) and cab riser cylinder (8).

Installation Procedure

  1. Install cylinder (8) in the reverse order of removal.

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