CAT MT4400D AC Off-Highway Truck Machine Systems Caterpillar


Accumulator (Front Brake) - Remove and Install

Usage:

MT4400D AC MH4

Removal Procedure

------ WARNING! ------

The Power Train Electric Drive System and the Accessory Power System will contain hazardous voltage levels during machine operation and for a period of time after machine shutdown.

Do not remove any covers that will expose energized electrical components while the engine is operating. Do not remove any covers that will expose the energized electrical components while the components remain energized following an engine shutdown.

Do not perform any type of electrical maintenance on the orange hazardous voltage conductors, the power train components or the accessory power system components while the engine is operating.

Do not perform any type of electrical maintenance on the orange hazardous voltage conductors, the power train components or the accessory power system components while the components remain energized following an engine shutdown.

Always perform the safe shutdown and de-energizing procedure before performing electrical service on the Power Train Electric Drive System or the Accessory Power System.

Failure to follow these instructions could result in personal injury or death.

----------------------

------ WARNING! ------

Personal injury can result from hot oil or hot components.

At operating temperature, oil is hot and under pressure. Hot oil can cause burns.

Remove the fill cap only when the engine is stopped, and the fill cap is cool enough to touch with your bare hand.

Do not allow hot oil or components to contact skin.

----------------------

------ WARNING! ------

Personal injury can result from the sudden release of high pressure oil.

Be sure the engine has been shut off for a minimum of five minutes to ensure that the accumulator pressure is zero.

The accumulator is filled with dry nitrogen. Do not loosen or remove the valve or the cap from the top of the accumulator.

----------------------

  1. Prepare the machine for maintenance. Refer to Operation and Maintenance Manual, "Prepare the Machine for Maintenance".

  1. Shutdown and de-energizing the machine. Refer to Operation and Maintenance Manual, "Electrical Shutdown and Voltage Discharge".

  1. Discharge the pressure from the accumulator. Refer to Special Instruction, REHS5464, "Accumulator Discharging and Charging Procedures".



    Illustration 1g03664065

  1. Attach a suitable lifting device onto accumulator (1). The weight of accumulator (2) is approximately 118 kg (260 lb).

  1. Disconnect hose assembly (3). Remove clamps (2) .

  1. Remove accumulator (1) .

Installation Procedure

  1. Install accumulator (1) in the reverse order of removal.

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