Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 439-3940 | Bracket As | 2 |
B | 1P-0520 | Driver Gp | 1 |
C | 369-9451 | Grease | - |
- Use Tooling (B) and a suitable press in order to install bearing (46) in pump drive gear (44).
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Illustration 2 g03663667 Note: Apply Tooling (C) to the seal groove in stator carrier (45) before installing seal (47).
- Install seal (47) on stator carrier (45).
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Illustration 3 g03664041 - Place the press supports underneath the inner race of bearing (46) in order to prevent damage to bearing (46).
- Use Tooling (B) and a suitable press in order to install stator carrier (45) in to bearing (46).
Note: Before Installing stator carrier (45), ensure Tooling (C) has retained seal (47) evenly in the seal groove. If seal (47) protrudes from the seal groove, damage may occur when stator carrier (45) is installed.
Show/hide tableIllustration 4 g03664562 - Install retaining ring (42). Install impeller (43) onto pump drive gear (44) (not shown).
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Illustration 5 g03663663 - Install race (41) on impeller hub (40).
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Illustration 6 g03663435 - Install impeller hub (40) and bolts (39). Tighten bolts (39) in an alternating pattern to the following torque
60 ± 7 N·m (44 ± 5 lb ft) . Install bearing (38).Show/hide tableIllustration 7 g03663430 - Use Tooling (B) and a suitable press in order to install cam (37) (not shown) in stator (29).
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Illustration 8 g03663425 Show/hide tableIllustration 9 g03664579 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Install race (34), freewheel springs (35), and freewheel rollers (34).
Note: Be sure to install freewheel springs (35) with the lesser number of loops going toward race (34), as shown in Illustration 9.
Show/hide tableIllustration 10 g03663418 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install plate (33) and retaining ring (32) into stator (29).
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Illustration 11 g03663415 - Turn the stator over and install plate (31) and retaining ring (30).
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Illustration 12 g03663410 - Install stator (29).
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Illustration 13 g03663408 - Install bearing (28) on turbine hub (27).
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Illustration 14 g03663405 - Connect turbine (26) to turbine hub (27). Install two bolts (14) in order to keep turbine (26) and turbine hub (27) together during Step 15.
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Illustration 15 g03663178 - Install turbine (26) and turbine hub (27) as one unit. Remove bolts (14).
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Illustration 16 g03663175 - Install backing plate (25).
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Illustration 17 g03663169 - Install bearing (24) and spline plate (23).
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Illustration 18 g03663161 - Install clutch disc (22) and plate (22).
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Illustration 19 g03663154 - Install springs (20) and (19) inside of springs (18). Install springs (18) in an alternating pattern. An example would be to install a spring (18) and with a spring (19) inside. The next one would be to install a spring (18) with a spring (20) inside.
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Illustration 20 g03663133 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install plate (17) to coupling assembly (15). Install bolts (16). Tighten bolts (16) to a torque of
50 ± 10 N·m (37 ± 7 lb ft) .Show/hide tableIllustration 21 g03663130 - Install coupling assembly (15). Install bolts (14). Tighten bolts (14) to a torque of
60 ± 7 N·m (44 ± 5 lb ft) .Show/hide tableIllustration 22 g03663122 - Install seal (13) into piston (12).
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Illustration 23 g03663115 - Install piston (12).
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Illustration 24 g03663096 - Install O-ring seal (11). Install bearing (10) into clutch housing (8).
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Illustration 25 g03665410 - Install clutch housing (8) onto the torque converter.
- Install bolts (7). Tighten bolts (7) to a torque of
60 ± 7 N·m (44 ± 5 lb ft) . Install ring (9).Show/hide tableIllustration 26 g03663037 Show/hide tableIllustration 27 g03662994 - use Tooling (B) to install new lip seal (6). Lower the temperature of cups (5) and (4). Install cups (5) and (4). Install bearings (3).
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Illustration 28 g03662942 - Attach Tooling (A) and a suitable lifting device to torque converter housing (1). The weight of torque converter housing (1) is approximately
159 kg (350 lb) . - Lower torque converter housing (1) onto the torque converter. Keep suitable tension on the lifting device in order to stabilize the torque converter and torque converter housing (1). Install bolts (2). Tighten bolts (2) to the following torque
55 ± 10 N·m (41 ± 7 lb ft) .
Illustration 1 | g03664030 |
End By:
- Connect the torque converter to the transmission.